杰瑞斯智能噴涂機器人系統結構與噴涂優點

【JERRYS ROBOT】

一、自(zi)動噴涂機(ji)器(qi)人(ren)系統(tong)結構

 1、對(dui)于空(kong)氣噴(pen)槍(qiang)和靜電(dian)轉杯噴(pen)涂(tu)(tu)，自動(dong)噴(pen)涂(tu)(tu)機(ji)器人可以直接(jie)修(xiu)改噴(pen)漆量(liang)、霧(wu)化控(kong)制(zhi)壓(ya)(ya)力、噴(pen)涂(tu)(tu)范(fan)圍控(kong)制(zhi)壓(ya)(ya)力等噴(pen)涂(tu)(tu)參數，大大提高了噴(pen)涂(tu)(tu)過程(cheng)控(kong)制(zhi)的效率。

 2、從(cong)安全、可(ke)靠、高效的(de)角度設(she)計了自動噴(pen)涂機器(qi)人(ren)控制(zhi)器(qi)。內(nei)部(bu)模塊(kuai)化設(she)計結構，使(shi)功能(neng)升級(ji)和維護(hu)更加方(fang)便。對于噴(pen)霧應用(yong)，內(nei)部(bu)有一個(ge)垂直空氣(qi)凈化控制(zhi)模塊(kuai)，其(qi)示(shi)教面板也是防爆(bao)的(de)。

 3、自動噴(pen)(pen)涂(tu)機器人的噴(pen)(pen)涂(tu)控制(zhi)(zhi)柜通(tong)過(guo)標準(zhun)模(mo)擬(ni)輸出模(mo)塊(kuai)控制(zhi)(zhi)噴(pen)(pen)射量、噴(pen)(pen)射范圍、霧(wu)化等噴(pen)(pen)涂(tu)參數(shu)

 4、 自(zi)動噴涂機器人閉環控制系統(tong)能自(zi)動調節流(liu)量，提供穩定的(de)液體流(liu)量和良好的(de)最終質量。集成微動變色閥減少(shao)了變色時間和浪(lang)費。

 5、所設計(ji)的(de)自(zi)動噴涂(tu)(tu)機(ji)器人噴涂(tu)(tu)應用軟件可(ke)以靈(ling)活(huo)地應用于工作程序(xu)中(zhong)。預設的(de)噴涂(tu)(tu)參數包(bao)括噴漆量、霧(wu)化控制壓力(li)和噴涂(tu)(tu)幅(fu)度控制壓力(li)。利用該功(gong)能，可(ke)以在不需要(yao)輸送鏈(lian)實際(ji)運(yun)行(xing)的(de)情(qing)況下對(dui)在線跟蹤程序(xu)進行(xing)測試，從而(er)提高教學效率(lv)。

 6、智能噴(pen)(pen)(pen)涂(tu)機器人(ren)基本(ben)配置如下：機器人(ren)本(ben)體，自(zi)動(dong)噴(pen)(pen)(pen)涂(tu)工(gong)藝(yi)控制系統(tong)(tong)，自(zi)動(dong)噴(pen)(pen)(pen)控系統(tong)(tong)，供(gong)漆(qi)系統(tong)(tong)，涂(tu)料自(zi)動(dong)配比混合系統(tong)(tong)，PLC控制系統(tong)(tong)，同步(bu)跟蹤系統(tong)(tong)，工(gong)件自(zi)動(dong)識(shi)別系統(tong)(tong)，機器人(ren)自(zi)動(dong)調用程序，自(zi)動(dong)清洗(xi)自(zi)動(dong)換色功能，安(an)全互鎖控制，周邊配套安(an)裝(zhuang)設(she)備，

   機(ji)器人地軌移動滑臺，自(zi)動噴(pen)涂旋轉臺，靜電噴(pen)槍或者靜電旋杯等主要(yao)硬件配(pei)置(zhi)。

二、采(cai)用自動噴(pen)涂(tu)機器人(ren)噴(pen)涂(tu)優勢

 1、柔(rou)性大、工作范圍(wei)大大；

 2、提高噴涂質量和(he)材料利(li)用率；

 3、易于操(cao)作和維護，可離線編程，大大的(de)縮短現場(chang)調(diao)試時(shi)間；

 4、設備利(li)用(yong)率高(gao)。噴涂機(ji)器人(ren)(ren)的利(li)用(yong)率可達90%-95%。該自動噴涂機(ji)器人(ren)(ren)具(ju)有精度高(gao)、靈(ling)活性好、智能化等優點。另外(wai)，在機(ji)器人(ren)(ren)涂裝(zhuang)過程中(zhong)，可以對機(ji)器人(ren)(ren)進行檢測、控制、優化、調度、管(guan)理和決策，從而提高(gao)產量(liang)，提高(gao)質量(liang)，降低(di)成(cheng)本，減少(shao)資源消耗(hao)和環境污(wu)染。    同時，也(ye)是工業自動化水(shui)平(ping)的高(gao)體現。

三、涂裝常(chang)見(jian)噴涂工藝有以(yi)下幾種(zhong)：

1、輥涂

輥涂(tu)(tu)是(shi)以轉(zhuan)(zhuan)輥作涂(tu)(tu)料的(de)載體，涂(tu)(tu)料在(zai)轉(zhuan)(zhuan)輥表(biao)面形(xing)成一定厚度(du)的(de)濕(shi)膜，然后借(jie)助轉(zhuan)(zhuan)輥在(zai)轉(zhuan)(zhuan)動(dong)過程中與被(bei)涂(tu)(tu)物接(jie)觸，將涂(tu)(tu)料涂(tu)(tu)敷(fu)在(zai)被(bei)涂(tu)(tu)物的(de)表(biao)面。輥涂(tu)(tu)適用于(yu)平面狀(zhuang)的(de)被(bei)涂(tu)(tu)物，廣泛應用于(yu)金屬板、膠合板、布與紙的(de)涂(tu)(tu)裝(zhuang)，特別適用于(yu)金屬卷材涂(tu)(tu)裝(zhuang)。

2、空氣噴涂（噴槍加壓縮空氣）

空氣(qi)(qi)噴(pen)涂(tu)(tu)是目前(qian)油漆(qi)(qi)(qi)涂(tu)(tu)裝(zhuang)施工(gong)中(zhong)采用得比較(jiao)廣泛的一種涂(tu)(tu)飾工(gong)藝。空氣(qi)(qi)噴(pen)涂(tu)(tu)是利(li)用壓(ya)縮空氣(qi)(qi)的氣(qi)(qi)流，流過(guo)噴(pen)槍噴(pen)嘴(zui)孔形(xing)(xing)成(cheng)負壓(ya)，負壓(ya)使(shi)漆(qi)(qi)(qi)料從吸管吸入，經噴(pen)嘴(zui)噴(pen)出，形(xing)(xing)成(cheng)漆(qi)(qi)(qi)霧(wu)，漆(qi)(qi)(qi)霧(wu)噴(pen)射到被涂(tu)(tu)飾零部件(jian)表面上形(xing)(xing)成(cheng)均勻(yun)的漆(qi)(qi)(qi)膜。

3、靜電噴涂

   靜(jing)(jing)電(dian)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)分液體(ti)靜(jing)(jing)電(dian)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)，粉末靜(jing)(jing)電(dian)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)，其原(yuan)理是利用高(gao)(gao)壓(ya)靜(jing)(jing)電(dian)電(dian)場(chang)(chang)使帶負(fu)電(dian)的涂(tu)(tu)(tu)(tu)料微粒(li)沿著電(dian)場(chang)(chang)相(xiang)反的方向定向運動，并將涂(tu)(tu)(tu)(tu)料微粒(li)吸附在工件表面的一(yi)種(zhong)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)方法(fa)。靜(jing)(jing)電(dian)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)設備(bei)由噴(pen)(pen)(pen)槍(qiang)(qiang)、噴(pen)(pen)(pen)杯(bei)以及靜(jing)(jing)電(dian)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)高(gao)(gao)壓(ya)電(dian)源等(deng)組成。液體(ti)靜(jing)(jing)電(dian)噴(pen)(pen)(pen)槍(qiang)(qiang)分手動水性(xing)、油性(xing)靜(jing)(jing)電(dian)噴(pen)(pen)(pen)槍(qiang)(qiang)，自動水性(xing)、油性(xing)靜(jing)(jing)電(dian)噴(pen)(pen)(pen)槍(qiang)(qiang)，水性(xing)、油性(xing)自動靜(jing)(jing)電(dian)旋杯(bei)霧化器(qi)等(deng)，供漆系統(tong)一(yi)般分低壓(ya)涂(tu)(tu)(tu)(tu)料輸送壓(ya)力桶或者隔膜泵(beng)，高(gao)(gao)壓(ya)柱(zhu)塞泵(beng)供漆系統(tong)，涂(tu)(tu)(tu)(tu)料自動配(pei)比混合系統(tong)，自動換色(se)控制系統(tong)，杯(bei)頭(tou)自動清洗控制系統(tong)，精(jing)密流量(liang)閉環控制系統(tong)，齒輪(lun)泵(beng)精(jing)密流量(liang)控制系統(tong)等(deng)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)。

4、電泳噴涂

   電(dian)泳涂裝(electro-coating)是利用(yong)外加電(dian)(dian)(dian)(dian)(dian)場使懸(xuan)浮于(yu)電(dian)(dian)(dian)(dian)(dian)泳(yong)液中(zhong)的(de)顏料和樹脂等(deng)(deng)微粒(li)(li)定(ding)向遷移并沉(chen)積(ji)于(yu)電(dian)(dian)(dian)(dian)(dian)極(ji)(ji)(ji)(ji)之一(yi)(yi)(yi)的(de)基底表(biao)面的(de)涂(tu)裝方法。電(dian)(dian)(dian)(dian)(dian)泳(yong)涂(tu)裝的(de)原理發(fa)(fa)明(ming)于(yu)是20世紀30年(nian)代末，但開發(fa)(fa)這一(yi)(yi)(yi)技術并獲得工(gong)(gong)業應用(yong)是在1963年(nian)以后，電(dian)(dian)(dian)(dian)(dian)泳(yong)涂(tu)裝是近(jin)30年(nian)來(lai)(lai)發(fa)(fa)展起來(lai)(lai)的(de)一(yi)(yi)(yi)種特(te)(te)殊涂(tu)膜(mo)(mo)形(xing)成方法，是對(dui)水性涂(tu)料最具有實際意義的(de)施工(gong)(gong)工(gong)(gong)藝(yi)。電(dian)(dian)(dian)(dian)(dian)泳(yong)工(gong)(gong)藝(yi)分(fen)為(wei)陽(yang)極(ji)(ji)(ji)(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)和陰極(ji)(ji)(ji)(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)。若涂(tu)料粒(li)(li)子(zi)帶負電(dian)(dian)(dian)(dian)(dian)，工(gong)(gong)件為(wei)陽(yang)極(ji)(ji)(ji)(ji)，涂(tu)料粒(li)(li)子(zi)在電(dian)(dian)(dian)(dian)(dian)場力作用(yong)下(xia)在工(gong)(gong)件沉(chen)積(ji)成膜(mo)(mo)稱為(wei)陽(yang)極(ji)(ji)(ji)(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)；反(fan)之，若涂(tu)料粒(li)(li)子(zi)帶正電(dian)(dian)(dian)(dian)(dian)，工(gong)(gong)件為(wei)陰極(ji)(ji)(ji)(ji)，涂(tu)料粒(li)(li)子(zi)在工(gong)(gong)件上沉(chen)積(ji)成膜(mo)(mo)稱為(wei)陰極(ji)(ji)(ji)(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)電(dian)(dian)(dian)(dian)(dian)源涂(tu)裝工(gong)(gong)藝(yi)一(yi)(yi)(yi)般應用(yong)于(yu)汽車車身(shen)(shen)的(de)前處(chu)理底漆(qi)防銹車身(shen)(shen)底漆(qi)，全方位無(wu)死角(jiao)的(de)一(yi)(yi)(yi)種電(dian)(dian)(dian)(dian)(dian)泳(yong)工(gong)(gong)藝(yi)，具有水溶性、無(wu)毒(du)、易(yi)于(yu)自動化控(kong)制等(deng)(deng)特(te)(te)點(dian)，迅速在汽車、建(jian)材、五金、家電(dian)(dian)(dian)(dian)(dian)等(deng)(deng)行業得到廣泛的(de)應用(yong)。

5、高壓無空氣噴涂

   也稱無氣(qi)噴(pen)(pen)(pen)涂(tu)(tu)(tu)，是(shi)指使用(yong)高壓(ya)(ya)柱(zhu)塞泵(beng)，直接將(jiang)油漆加壓(ya)(ya)，形成(cheng)高壓(ya)(ya)力的油漆，通過手動或(huo)者自動噴(pen)(pen)(pen)槍(qiang)噴(pen)(pen)(pen)出槍(qiang)口形成(cheng)霧化(hua)氣(qi)流作用(yong)于物體表面(mian)(mian)（墻面(mian)(mian)或(huo)木(mu)器(qi)面(mian)(mian)）的一種噴(pen)(pen)(pen)涂(tu)(tu)(tu)方(fang)式(shi)。相對(dui)于有氣(qi)噴(pen)(pen)(pen)涂(tu)(tu)(tu)而(er)言(yan)，漆面(mian)(mian)均勻，無顆粒感。由于與空氣(qi)隔絕(jue)，油漆干燥(zao)、干凈。無氣(qi)噴(pen)(pen)(pen)涂(tu)(tu)(tu)可(ke)用(yong)于高粘度(du)油漆的施(shi)工(gong)(gong)，而(er)且邊緣(yuan)清晰，甚至可(ke)用(yong)于一些有邊界要求的噴(pen)(pen)(pen)涂(tu)(tu)(tu)項(xiang)目。比如(ru)：鋼箱橋(qiao)梁防(fang)腐(fu)噴(pen)(pen)(pen)漆，輪船船舶的防(fang)腐(fu)噴(pen)(pen)(pen)漆，工(gong)(gong)程機(ji)械行業，橋(qiao)梁鐵(tie)路墊板(ban)或(huo)者減震支座的防(fang)腐(fu)噴(pen)(pen)(pen)漆，根(gen)據機(ji)械類型(xing)，也分為(wei)氣(qi)動式(shi)無氣(qi)噴(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)、電動式(shi)無氣(qi)噴(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)、內燃式(shi)無氣(qi)噴(pen)(pen)(pen)噴(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)等(deng)多種。根(gen)據不同的噴(pen)(pen)(pen)涂(tu)(tu)(tu)工(gong)(gong)藝(yi)，選擇不同的噴(pen)(pen)(pen)涂(tu)(tu)(tu)方(fang)式(shi)，智能噴(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)器(qi)人應用(yong)是(shi)未來(lai)發展的趨勢。