杰瑞(rui)斯智(zhi)能噴(pen)涂機器人系統組成結構與噴(pen)涂工(gong)藝配(pei)置(zhi)

【JERRYS ROBOT】

一、自動噴涂機器人系統結構

 1、對(dui)于空氣(qi)噴(pen)槍(qiang)和靜電旋杯噴(pen)涂(tu)(tu)，智能噴(pen)涂(tu)(tu)機器人可(ke)以直接修改噴(pen)漆量、霧化控制(zhi)壓(ya)力(li)、噴(pen)涂(tu)(tu)范(fan)圍控制(zhi)、涂(tu)(tu)料壓(ya)力(li)、靜電大小、 等噴(pen)涂(tu)(tu)參數，大大提高(gao)了噴(pen)涂(tu)(tu)過(guo)程控制(zhi)的效(xiao)率。

 2、從安全、可靠、高效(xiao)的角度設計了自動噴(pen)涂機器(qi)人控制(zhi)器(qi)。內(nei)部模塊化設計結構，使功(gong)能(neng)升(sheng)級和維護更加方便。對于噴(pen)霧應用，內(nei)部有一個垂直空氣凈化控制(zhi)模塊，其(qi)示教面(mian)板也是防爆的。

 3、自動噴(pen)涂機器人的噴(pen)涂控制柜通過標準(zhun)模擬輸(shu)出(chu)模塊控制噴(pen)射(she)量、噴(pen)射(she)范圍、霧(wu)化等噴(pen)涂參數

 4、自(zi)動(dong)噴涂(tu)機器人閉環控制系統能自(zi)動(dong)調節流(liu)量(liang)，提供穩定的(de)液體流(liu)量(liang)和良好的(de)最終質量(liang)。集成微動(dong)變色閥減少了變色時間和浪費(fei)。

 5、所設(she)(she)計的自(zi)動噴涂機(ji)器人噴涂應用軟(ruan)件(jian)可以靈(ling)活(huo)地應用于工(gong)作程序(xu)中。預設(she)(she)的噴涂參數(shu)包括(kuo)噴漆量、霧(wu)化控制(zhi)壓(ya)力(li)和噴涂幅度(du)控制(zhi)壓(ya)力(li)。利(li)用該功能，可以在不需(xu)要輸送(song)鏈實際運行(xing)的情況下(xia)對在線跟蹤程序(xu)進行(xing)測試，從而提(ti)高(gao)教學效率。

 6、智能噴(pen)涂(tu)(tu)機器(qi)人基本(ben)配(pei)(pei)置如(ru)下(xia)：機器(qi)人本(ben)體，自(zi)動噴(pen)涂(tu)(tu)工藝控(kong)制(zhi)系(xi)統(tong)(tong)，自(zi)動噴(pen)控(kong)系(xi)統(tong)(tong)，供漆(qi)系(xi)統(tong)(tong)，涂(tu)(tu)料自(zi)動配(pei)(pei)比混合系(xi)統(tong)(tong)，PLC控(kong)制(zhi)系(xi)統(tong)(tong)，同步跟(gen)蹤(zong)系(xi)統(tong)(tong)，工件自(zi)動識別系(xi)統(tong)(tong)，機器(qi)人自(zi)動調(diao)用程序，自(zi)動清洗自(zi)動換(huan)色功能，安全互(hu)鎖(suo)控(kong)制(zhi)，周邊配(pei)(pei)套安裝設備，

   機器人地(di) 軌(gui)移(yi)動(dong)滑臺(tai)，自動(dong)噴涂(tu)旋轉(zhuan)臺(tai)，靜電(dian)噴槍或者靜電(dian)旋杯等主要硬件配置。

二(er)、采用自動噴涂機器人噴涂優勢

  1、柔性大(da)、工(gong)作范圍大(da)大(da)；

  2、提(ti)高(gao)噴涂(tu)質量和材料利(li)用率；

  3、易(yi)于操作和維護，可離線編程，大大的(de)縮短現(xian)場調(diao)試時間；

  4、設(she)備利用(yong)率高。噴(pen)(pen)涂機器(qi)人的利用(yong)率可達90%-95%。該自動噴(pen)(pen)涂機器(qi)人具有精度高、靈活性好、智能化(hua)等優點。另外，在機器(qi)人涂裝過程中(zhong)，可以對機器(qi)人進行檢測、控(kong)制、優化(hua)、調度、管理和(he)決策(ce)，從而提(ti)高產量(liang)，提(ti)高質(zhi)量(liang)，降低成本，減少資源消耗和(he)環境(jing)污       染。同時，也是工(gong)業自動化(hua)水平的高體現。

三、涂(tu)裝常見噴涂(tu)工藝有以下幾種(zhong)：

1、輥涂

輥(gun)涂(tu)是(shi)以轉輥(gun)作涂(tu)料的(de)(de)載體，涂(tu)料在轉輥(gun)表面(mian)形成一定厚度的(de)(de)濕(shi)膜，然后(hou)借助轉輥(gun)在轉動過程中(zhong)與被(bei)涂(tu)物(wu)接觸，將涂(tu)料涂(tu)敷在被(bei)涂(tu)物(wu)的(de)(de)表面(mian)。輥(gun)涂(tu)適(shi)用(yong)于平面(mian)狀的(de)(de)被(bei)涂(tu)物(wu)，廣泛應用(yong)于金(jin)屬板(ban)、膠合板(ban)、布與紙的(de)(de)涂(tu)裝，特別適(shi)用(yong)于金(jin)屬卷材涂(tu)裝。

2、空氣噴涂（噴槍加壓縮空氣）

空氣(qi)噴(pen)(pen)(pen)涂(tu)(tu)是目前油漆涂(tu)(tu)裝施工中采用(yong)得比(bi)較廣(guang)泛的一種(zhong)涂(tu)(tu)飾工藝(yi)。空氣(qi)噴(pen)(pen)(pen)涂(tu)(tu)是利用(yong)壓(ya)縮空氣(qi)的氣(qi)流，流過(guo)噴(pen)(pen)(pen)槍(qiang)噴(pen)(pen)(pen)嘴孔形成(cheng)負(fu)壓(ya)，負(fu)壓(ya)使漆料從吸管(guan)吸入，經噴(pen)(pen)(pen)嘴噴(pen)(pen)(pen)出，形成(cheng)漆霧(wu)，漆霧(wu)噴(pen)(pen)(pen)射到(dao)被涂(tu)(tu)飾零部件表面上形成(cheng)均勻的漆膜。

3、靜電噴涂

  靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)涂(tu)分(fen)液(ye)體靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)涂(tu)，粉(fen)末靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)涂(tu)，其原理是利(li)用高壓(ya)靜(jing)(jing)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)場(chang)使帶負電(dian)(dian)(dian)(dian)的(de)涂(tu)料(liao)微(wei)粒(li)沿著(zhu)電(dian)(dian)(dian)(dian)場(chang)相反的(de)方向(xiang)定向(xiang)運動(dong)，并將涂(tu)料(liao)微(wei)粒(li)吸附在工件表面的(de)一種噴(pen)(pen)涂(tu)方法。靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)涂(tu)設(she)備(bei)由噴(pen)(pen)槍(qiang)、噴(pen)(pen)杯(bei)以及靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)涂(tu)高壓(ya)電(dian)(dian)(dian)(dian)源(yuan)等組成。液(ye)體靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)槍(qiang)分(fen)手動(dong)水性(xing)(xing)(xing)、油(you)性(xing)(xing)(xing)靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)槍(qiang)，自(zi)動(dong)水性(xing)(xing)(xing)、油(you)性(xing)(xing)(xing)靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)槍(qiang)，水性(xing)(xing)(xing)、油(you)性(xing)(xing)(xing)自(zi)動(dong)靜(jing)(jing)電(dian)(dian)(dian)(dian)旋杯(bei)霧(wu)化器等，供漆(qi)(qi)系(xi)統一般分(fen)低壓(ya)涂(tu)料(liao)輸送壓(ya)力桶或者(zhe)隔(ge)膜泵(beng)，高壓(ya)柱塞泵(beng)供漆(qi)(qi)系(xi)統，涂(tu)料(liao)自(zi)動(dong)配比混合(he)系(xi)統，自(zi)動(dong)換色控制(zhi)(zhi)系(xi)統，杯(bei)頭自(zi)動(dong)清洗控制(zhi)(zhi)系(xi)統，精密(mi)流量閉環控制(zhi)(zhi)系(xi)統，齒(chi)輪泵(beng)精密(mi)流量控制(zhi)(zhi)系(xi)統等噴(pen)(pen)涂(tu)。

4、電泳噴涂

  電(dian)泳(yong)涂裝(electro-coating)是(shi)利用(yong)(yong)(yong)外加(jia)電(dian)(dian)場使懸浮于(yu)電(dian)(dian)泳(yong)(yong)(yong)(yong)液中的(de)顏料和樹脂等(deng)微粒定向遷移并沉(chen)積于(yu)電(dian)(dian)極(ji)(ji)之一(yi)的(de)基底表(biao)面(mian)的(de)涂(tu)(tu)裝方(fang)(fang)法。電(dian)(dian)泳(yong)(yong)(yong)(yong)涂(tu)(tu)裝的(de)原理(li)發明于(yu)是(shi)20世紀30年(nian)代末(mo)，但(dan)開發這(zhe)一(yi)技術(shu)并獲得工(gong)(gong)(gong)業(ye)應(ying)(ying)用(yong)(yong)(yong)是(shi)在(zai)(zai)1963年(nian)以后(hou)，電(dian)(dian)泳(yong)(yong)(yong)(yong)涂(tu)(tu)裝是(shi)近30年(nian)來發展起來的(de)一(yi)種特殊涂(tu)(tu)膜形成(cheng)方(fang)(fang)法，是(shi)對水性涂(tu)(tu)料最具(ju)有(you)實(shi)際意義的(de)施工(gong)(gong)(gong)工(gong)(gong)(gong)藝(yi)。電(dian)(dian)泳(yong)(yong)(yong)(yong)工(gong)(gong)(gong)藝(yi)分為(wei)陽極(ji)(ji)電(dian)(dian)泳(yong)(yong)(yong)(yong)和陰極(ji)(ji)電(dian)(dian)泳(yong)(yong)(yong)(yong)。若(ruo)涂(tu)(tu)料粒子帶負電(dian)(dian)，工(gong)(gong)(gong)件為(wei)陽極(ji)(ji)，涂(tu)(tu)料粒子在(zai)(zai)電(dian)(dian)場力作用(yong)(yong)(yong)下在(zai)(zai)工(gong)(gong)(gong)件沉(chen)積成(cheng)膜稱(cheng)為(wei)陽極(ji)(ji)電(dian)(dian)泳(yong)(yong)(yong)(yong)；反(fan)之，若(ruo)涂(tu)(tu)料粒子帶正電(dian)(dian)，工(gong)(gong)(gong)件為(wei)陰極(ji)(ji)，涂(tu)(tu)料粒子在(zai)(zai)工(gong)(gong)(gong)件上沉(chen)積成(cheng)膜稱(cheng)為(wei)陰極(ji)(ji)電(dian)(dian)泳(yong)(yong)(yong)(yong)電(dian)(dian)源涂(tu)(tu)裝工(gong)(gong)(gong)藝(yi)一(yi)般應(ying)(ying)用(yong)(yong)(yong)于(yu)汽車車身(shen)的(de)前(qian)處理(li)底漆防銹車身(shen)底漆，全方(fang)(fang)位無死角(jiao)的(de)一(yi)種電(dian)(dian)泳(yong)(yong)(yong)(yong)工(gong)(gong)(gong)藝(yi)，具(ju)有(you)水溶性、無毒、易于(yu)自動化控(kong)制等(deng)特點，迅速在(zai)(zai)汽車、建材、五金、家電(dian)(dian)等(deng)行業(ye)得到廣泛(fan)的(de)應(ying)(ying)用(yong)(yong)(yong)。

5、高壓無空氣噴涂

   也稱無(wu)(wu)氣(qi)(qi)噴(pen)涂，是指使用高(gao)壓(ya)柱塞(sai)泵，直接將油漆(qi)(qi)加壓(ya)，形成高(gao)壓(ya)力的油漆(qi)(qi)，通過(guo)手動或者自動噴(pen)槍(qiang)噴(pen)出(chu)槍(qiang)口形成霧(wu)化氣(qi)(qi)流(liu)作用于(yu)(yu)物(wu)體表(biao)面(mian)（墻面(mian)或木器面(mian)）的一種(zhong)噴(pen)涂方(fang)式(shi)(shi)。相(xiang)對于(yu)(yu)有(you)氣(qi)(qi)噴(pen)涂而言，漆(qi)(qi)面(mian)均勻(yun)，無(wu)(wu)顆粒感(gan)。由于(yu)(yu)與空氣(qi)(qi)隔絕，油漆(qi)(qi)干(gan)燥(zao)、干(gan)凈。無(wu)(wu)氣(qi)(qi)噴(pen)涂可用于(yu)(yu)高(gao)粘度油漆(qi)(qi)的施工，而且邊(bian)緣清晰(xi)，甚(shen)至可用于(yu)(yu)一些有(you)邊(bian)界要(yao)求的噴(pen)涂項目。比(bi)如：鋼箱(xiang)橋梁防(fang)腐噴(pen)漆(qi)(qi)，輪船船舶(bo)的防(fang)腐噴(pen)漆(qi)(qi)，工程(cheng)機械(xie)(xie)行業，橋梁鐵路墊板或者減震支座的防(fang)腐噴(pen)漆(qi)(qi)，根據機械(xie)(xie)類型，也分(fen)為氣(qi)(qi)動式(shi)(shi)無(wu)(wu)氣(qi)(qi)噴(pen)涂機、電動式(shi)(shi)無(wu)(wu)氣(qi)(qi)噴(pen)涂機、內燃式(shi)(shi)無(wu)(wu)氣(qi)(qi)噴(pen)噴(pen)涂機等多(duo)種(zhong)。根據不同(tong)的噴(pen)涂工藝，選擇不同(tong)的噴(pen)涂方(fang)式(shi)(shi)，智能(neng)噴(pen)涂機器人應用是未來發展的趨勢(shi)。