杰瑞(rui)斯智能噴涂機器(qi)人系統結構與噴涂工(gong)藝

【JERRYS ROBOT】

一、自動噴涂(tu)機器人系統(tong)結構

  1、對(dui)于空氣噴(pen)(pen)(pen)(pen)槍(qiang)和靜電(dian)轉杯噴(pen)(pen)(pen)(pen)涂，自(zi)動噴(pen)(pen)(pen)(pen)涂機器人(ren)可(ke)以直接修改噴(pen)(pen)(pen)(pen)漆量、霧化控制壓力(li)、噴(pen)(pen)(pen)(pen)涂范(fan)圍(wei)控制壓力(li)等噴(pen)(pen)(pen)(pen)涂參數(shu)，大大提高了噴(pen)(pen)(pen)(pen)涂過程控制的效(xiao)率。

  2、從安全、可靠、高(gao)效(xiao)的角度設(she)計了自動噴涂機器人控制(zhi)器。內部模塊化設(she)計結構(gou)，使功能(neng)升級和維護更加方(fang)便。對于噴霧應用，內部有(you)一個(ge)垂直空(kong)氣(qi)凈化控制(zhi)模塊，其(qi)示教(jiao)面(mian)板(ban)也是防爆的。

  3、自(zi)動噴(pen)涂(tu)機器人(ren)的噴(pen)涂(tu)控(kong)(kong)制(zhi)柜通過標準模(mo)擬輸出模(mo)塊控(kong)(kong)制(zhi)噴(pen)射量、噴(pen)射范圍、霧(wu)化等噴(pen)涂(tu)參數

  4、自動噴涂機器(qi)人閉環控制系(xi)統(tong)能自動調節流量，提供穩定的液體流量和良好的最終質(zhi)量。集成微動變(bian)色閥減少了(le)變(bian)色時(shi)間和浪費。

  5、所設計的自動(dong)噴(pen)涂機器(qi)人(ren)噴(pen)涂應用(yong)軟件可以(yi)靈活地應用(yong)于(yu)工作(zuo)程(cheng)(cheng)序中。預設的噴(pen)涂參數包括噴(pen)漆(qi)量(liang)、霧化控(kong)制壓力和噴(pen)涂幅度控(kong)制壓力。利用(yong)該功能，可以(yi)在不(bu)需要輸送(song)鏈(lian)實(shi)際(ji)運行(xing)的情(qing)況(kuang)下對在線跟蹤(zong)程(cheng)(cheng)序進行(xing)測試，從而(er)提高教(jiao)學效(xiao)率。

  6、智能噴涂機器人(ren)基本配置(zhi)如下：機器人(ren)本體，自(zi)(zi)(zi)動噴涂工(gong)藝控(kong)制系(xi)統(tong)，自(zi)(zi)(zi)動噴控(kong)系(xi)統(tong)，供漆系(xi)統(tong)，涂料自(zi)(zi)(zi)動配比混合系(xi)統(tong)，PLC控(kong)制系(xi)統(tong)，同(tong)步跟蹤(zong)系(xi)統(tong)，工(gong)件自(zi)(zi)(zi)動識別系(xi)統(tong)，機器人(ren)自(zi)(zi)(zi)動調用程序，自(zi)(zi)(zi)動清洗自(zi)(zi)(zi)動換色(se)功(gong)能，安(an)全互鎖(suo)控(kong)制，周(zhou)邊配套安(an)裝設備，

   機器人地軌移動滑臺，自動噴(pen)涂旋轉臺，靜電噴(pen)槍(qiang)或者靜電旋杯等主要硬件配(pei)置。

二(er)、采用自動噴涂(tu)機器人噴涂(tu)優勢(shi)

  1、柔性大、工作(zuo)范圍(wei)大大；

  2、提高噴涂(tu)質量和材料利用率；

  3、易于操作(zuo)和(he)維護，可離線(xian)編程(cheng)，大大的縮短(duan)現(xian)場調試時間；

  4、設(she)備利用(yong)率(lv)高(gao)(gao)。噴涂(tu)機器(qi)(qi)(qi)人(ren)的(de)利用(yong)率(lv)可達90%-95%。該自(zi)動噴涂(tu)機器(qi)(qi)(qi)人(ren)具有精度高(gao)(gao)、靈活性好、智能化等優(you)點。另外，在機器(qi)(qi)(qi)人(ren)涂(tu)裝過程中，可以對機器(qi)(qi)(qi)人(ren)進行檢測、控制、優(you)化、調度、管(guan)理(li)和(he)決策，從而提(ti)高(gao)(gao)產(chan)量(liang)，提(ti)高(gao)(gao)質(zhi)量(liang)，降低成本(ben)，減(jian)少資源消耗和(he)環境污     染。同時，也(ye)是工業自(zi)動化水平的(de)高(gao)(gao)體現。

三、涂(tu)裝常見噴涂(tu)工藝(yi)有以下幾種：

1、輥涂

輥(gun)涂(tu)(tu)是以轉(zhuan)(zhuan)(zhuan)輥(gun)作(zuo)涂(tu)(tu)料(liao)(liao)的(de)載體，涂(tu)(tu)料(liao)(liao)在轉(zhuan)(zhuan)(zhuan)輥(gun)表(biao)面形成一(yi)定(ding)厚度的(de)濕膜(mo)，然后(hou)借(jie)助轉(zhuan)(zhuan)(zhuan)輥(gun)在轉(zhuan)(zhuan)(zhuan)動(dong)過程中(zhong)與被(bei)涂(tu)(tu)物(wu)接觸，將涂(tu)(tu)料(liao)(liao)涂(tu)(tu)敷在被(bei)涂(tu)(tu)物(wu)的(de)表(biao)面。輥(gun)涂(tu)(tu)適用于平面狀的(de)被(bei)涂(tu)(tu)物(wu)，廣泛應用于金屬板、膠合板、布與紙的(de)涂(tu)(tu)裝，特別適用于金屬卷(juan)材涂(tu)(tu)裝。

2、空氣噴涂（噴槍加壓縮空氣）

  空氣(qi)(qi)噴(pen)(pen)(pen)涂(tu)是目前油(you)漆涂(tu)裝施(shi)工(gong)中采用(yong)得比(bi)較廣泛(fan)的(de)一(yi)種(zhong)涂(tu)飾(shi)工(gong)藝。空氣(qi)(qi)噴(pen)(pen)(pen)涂(tu)是利用(yong)壓縮空氣(qi)(qi)的(de)氣(qi)(qi)流，流過噴(pen)(pen)(pen)槍噴(pen)(pen)(pen)嘴孔形成(cheng)負壓，負壓使漆料從吸管吸入，經噴(pen)(pen)(pen)嘴噴(pen)(pen)(pen)出，形成(cheng)漆霧(wu)，漆霧(wu)噴(pen)(pen)(pen)射(she)到被涂(tu)飾(shi)零(ling)部件表(biao)面上形成(cheng)均勻的(de)漆膜。

3、靜電噴涂】

   靜(jing)(jing)(jing)電(dian)噴(pen)涂(tu)分液體靜(jing)(jing)(jing)電(dian)噴(pen)涂(tu)，粉末(mo)靜(jing)(jing)(jing)電(dian)噴(pen)涂(tu)，其原理是利用高壓(ya)靜(jing)(jing)(jing)電(dian)電(dian)場(chang)使(shi)帶(dai)負電(dian)的(de)涂(tu)料(liao)微粒沿著電(dian)場(chang)相反(fan)的(de)方向(xiang)定向(xiang)運動，并將涂(tu)料(liao)微粒吸附在工(gong)件表面(mian)的(de)一種噴(pen)涂(tu)方法。靜(jing)(jing)(jing)電(dian)噴(pen)涂(tu)設備由噴(pen)槍(qiang)(qiang)、噴(pen)杯(bei)以及靜(jing)(jing)(jing)電(dian)噴(pen)涂(tu)高壓(ya)電(dian)源等(deng)組(zu)成。液體靜(jing)(jing)(jing)電(dian)噴(pen)槍(qiang)(qiang)分手動水(shui)性(xing)、油(you)性(xing)靜(jing)(jing)(jing)電(dian)噴(pen)槍(qiang)(qiang)，自(zi)動水(shui)性(xing)、油(you)性(xing)靜(jing)(jing)(jing)電(dian)噴(pen)槍(qiang)(qiang)，水(shui)性(xing)、油(you)性(xing)自(zi)動靜(jing)(jing)(jing)電(dian)旋(xuan)杯(bei)霧化器等(deng)，供(gong)漆(qi)系(xi)(xi)統(tong)一般分低壓(ya)涂(tu)料(liao)輸(shu)送壓(ya)力桶或者隔膜泵(beng)，高壓(ya)柱塞泵(beng)供(gong)漆(qi)系(xi)(xi)統(tong)，涂(tu)料(liao)自(zi)動配比混合系(xi)(xi)統(tong)，自(zi)動換色控(kong)(kong)制系(xi)(xi)統(tong)，杯(bei)頭自(zi)動清洗控(kong)(kong)制系(xi)(xi)統(tong)，精密(mi)(mi)流量(liang)閉環控(kong)(kong)制系(xi)(xi)統(tong)，齒輪泵(beng)精密(mi)(mi)流量(liang)控(kong)(kong)制系(xi)(xi)統(tong)等(deng)噴(pen)涂(tu)。

4、電泳噴涂

   電泳涂裝(electro-coating)是(shi)(shi)(shi)(shi)利用(yong)外(wai)加電(dian)(dian)(dian)(dian)(dian)場(chang)使懸浮于電(dian)(dian)(dian)(dian)(dian)泳(yong)液中的顏(yan)料(liao)(liao)(liao)和樹脂等(deng)微粒定向遷(qian)移并(bing)沉(chen)積于電(dian)(dian)(dian)(dian)(dian)極(ji)(ji)(ji)之一(yi)的基底(di)表(biao)面的涂(tu)(tu)(tu)裝(zhuang)方(fang)法。電(dian)(dian)(dian)(dian)(dian)泳(yong)涂(tu)(tu)(tu)裝(zhuang)的原理(li)發明(ming)于是(shi)(shi)(shi)(shi)20世紀30年代末，但(dan)開發這(zhe)一(yi)技(ji)術并(bing)獲得工業(ye)(ye)應(ying)用(yong)是(shi)(shi)(shi)(shi)在1963年以(yi)后，電(dian)(dian)(dian)(dian)(dian)泳(yong)涂(tu)(tu)(tu)裝(zhuang)是(shi)(shi)(shi)(shi)近30年來發展起來的一(yi)種特(te)殊涂(tu)(tu)(tu)膜(mo)(mo)形(xing)成(cheng)方(fang)法，是(shi)(shi)(shi)(shi)對水性涂(tu)(tu)(tu)料(liao)(liao)(liao)最(zui)具有(you)(you)實際意義的施工工藝(yi)(yi)(yi)。電(dian)(dian)(dian)(dian)(dian)泳(yong)工藝(yi)(yi)(yi)分為(wei)陽(yang)極(ji)(ji)(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)和陰極(ji)(ji)(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)。若涂(tu)(tu)(tu)料(liao)(liao)(liao)粒子(zi)帶負(fu)電(dian)(dian)(dian)(dian)(dian)，工件(jian)(jian)為(wei)陽(yang)極(ji)(ji)(ji)，涂(tu)(tu)(tu)料(liao)(liao)(liao)粒子(zi)在電(dian)(dian)(dian)(dian)(dian)場(chang)力作用(yong)下在工件(jian)(jian)沉(chen)積成(cheng)膜(mo)(mo)稱為(wei)陽(yang)極(ji)(ji)(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)；反(fan)之，若涂(tu)(tu)(tu)料(liao)(liao)(liao)粒子(zi)帶正電(dian)(dian)(dian)(dian)(dian)，工件(jian)(jian)為(wei)陰極(ji)(ji)(ji)，涂(tu)(tu)(tu)料(liao)(liao)(liao)粒子(zi)在工件(jian)(jian)上(shang)沉(chen)積成(cheng)膜(mo)(mo)稱為(wei)陰極(ji)(ji)(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)電(dian)(dian)(dian)(dian)(dian)源(yuan)涂(tu)(tu)(tu)裝(zhuang)工藝(yi)(yi)(yi)一(yi)般應(ying)用(yong)于汽車(che)車(che)身(shen)的前(qian)處理(li)底(di)漆防銹車(che)身(shen)底(di)漆，全方(fang)位無(wu)死角的一(yi)種電(dian)(dian)(dian)(dian)(dian)泳(yong)工藝(yi)(yi)(yi)，具有(you)(you)水溶性、無(wu)毒、易(yi)于自動(dong)化(hua)控制等(deng)特(te)點(dian)，迅(xun)速在汽車(che)、建(jian)材、五(wu)金、家電(dian)(dian)(dian)(dian)(dian)等(deng)行業(ye)(ye)得到廣泛的應(ying)用(yong)。

5、高壓無空氣噴涂

   也稱無氣(qi)噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)，是指使用(yong)高(gao)壓柱(zhu)塞泵，直接將(jiang)油(you)漆(qi)(qi)加(jia)壓，形成高(gao)壓力的(de)(de)(de)(de)油(you)漆(qi)(qi)，通過手(shou)動或(huo)者自動噴(pen)(pen)(pen)(pen)槍噴(pen)(pen)(pen)(pen)出槍口形成霧化(hua)氣(qi)流作用(yong)于(yu)(yu)(yu)(yu)物體(ti)表面(mian)（墻面(mian)或(huo)木器面(mian)）的(de)(de)(de)(de)一(yi)種噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)方式(shi)。相(xiang)對于(yu)(yu)(yu)(yu)有氣(qi)噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)而言(yan)，漆(qi)(qi)面(mian)均勻，無顆粒感。由(you)于(yu)(yu)(yu)(yu)與(yu)空氣(qi)隔絕，油(you)漆(qi)(qi)干(gan)燥(zao)、干(gan)凈。無氣(qi)噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)可用(yong)于(yu)(yu)(yu)(yu)高(gao)粘度油(you)漆(qi)(qi)的(de)(de)(de)(de)施工，而且(qie)邊緣清晰，甚(shen)至可用(yong)于(yu)(yu)(yu)(yu)一(yi)些有邊界(jie)要(yao)求的(de)(de)(de)(de)噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)項目。比如：鋼箱橋梁防(fang)腐噴(pen)(pen)(pen)(pen)漆(qi)(qi)，輪船船舶的(de)(de)(de)(de)防(fang)腐噴(pen)(pen)(pen)(pen)漆(qi)(qi)，工程機(ji)(ji)械行業，橋梁鐵路墊(dian)板或(huo)者減震支(zhi)座的(de)(de)(de)(de)防(fang)腐噴(pen)(pen)(pen)(pen)漆(qi)(qi)，根據(ju)機(ji)(ji)械類型，也分為氣(qi)動式(shi)無氣(qi)噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)(ji)、電(dian)動式(shi)無氣(qi)噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)(ji)、內燃(ran)式(shi)無氣(qi)噴(pen)(pen)(pen)(pen)噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)(ji)等多種。根據(ju)不同(tong)的(de)(de)(de)(de)噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)工藝(yi)，選擇不同(tong)的(de)(de)(de)(de)噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)方式(shi)，智能噴(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)(ji)器人應用(yong)是未來發展的(de)(de)(de)(de)趨(qu)勢(shi)。