杰瑞斯智能噴(pen)涂機器(qi)人系(xi)統結構與噴(pen)涂工(gong)藝配置(zhi)

【JERRYS ROBOT】

一、自動(dong)噴涂(tu)機器人系統(tong)結構

  1、對于(yu)空氣(qi)噴槍和靜電(dian)轉杯噴涂(tu)，自動噴涂(tu)機器人(ren)可(ke)以直接修改噴漆量、霧化控制壓(ya)力、噴涂(tu)范(fan)圍控制壓(ya)力等噴涂(tu)參數，大大提高了噴涂(tu)過程(cheng)控制的效率。

  2、從安全、可(ke)靠、高(gao)效的角度(du)設計(ji)了(le)自動(dong)噴涂(tu)機器(qi)人控制(zhi)器(qi)。內部模(mo)塊化設計(ji)結構，使(shi)功(gong)能升級和(he)維護更加方便(bian)。對于噴霧應用，內部有一個垂直(zhi)空氣凈化控制(zhi)模(mo)塊，其示教面(mian)板也是防爆(bao)的。

  3、自動噴涂(tu)(tu)機器人的噴涂(tu)(tu)控(kong)制(zhi)柜(ju)通過(guo)標準模擬輸出模塊控(kong)制(zhi)噴射(she)量、噴射(she)范圍、霧化等噴涂(tu)(tu)參數(shu)

  4、自動(dong)噴涂機器人(ren)閉(bi)環控(kong)制系統(tong)能(neng)自動(dong)調節流(liu)量，提供(gong)穩定的液體(ti)流(liu)量和(he)良(liang)好的最(zui)終質量。集成微動(dong)變色(se)閥(fa)減少了變色(se)時間和(he)浪費。

  5、所(suo)設計(ji)的自動(dong)噴(pen)涂(tu)機器人噴(pen)涂(tu)應用(yong)(yong)軟件可(ke)以靈活地應用(yong)(yong)于工作(zuo)程序(xu)中。預設的噴(pen)涂(tu)參(can)數包括噴(pen)漆量、霧化控(kong)制壓(ya)(ya)力和噴(pen)涂(tu)幅度控(kong)制壓(ya)(ya)力。利(li)用(yong)(yong)該功能，可(ke)以在不需要(yao)輸(shu)送鏈實際(ji)運(yun)行的情況下對(dui)在線跟蹤程序(xu)進行測試，從而提高教學效率(lv)。

  6、智能(neng)噴(pen)涂機器(qi)人基本(ben)配置如下(xia)：機器(qi)人本(ben)體(ti)，自(zi)動噴(pen)涂工藝(yi)控(kong)制(zhi)系統(tong)(tong)，自(zi)動噴(pen)控(kong)系統(tong)(tong)，供漆(qi)系統(tong)(tong)，涂料自(zi)動配比混(hun)合系統(tong)(tong)，PLC控(kong)制(zhi)系統(tong)(tong)，同步跟蹤(zong)系統(tong)(tong)，工件自(zi)動識別系統(tong)(tong)，機器(qi)人自(zi)動調(diao)用程序，自(zi)動清(qing)洗(xi)自(zi)動換色(se)功能(neng)，安全互鎖控(kong)制(zhi)，周(zhou)邊配套安裝設(she)備，

    機器人(ren)地(di)軌(gui)移動(dong)滑臺，自動(dong)噴涂旋轉臺，靜(jing)電噴槍或者靜(jing)電旋杯等主(zhu)要硬件配置。

二、采用自動噴涂(tu)機器人噴涂(tu)優勢

  1、柔性大(da)、工(gong)作范(fan)圍大(da)大(da)；

  2、提(ti)高噴涂(tu)質量和材(cai)料(liao)利用率；

  3、易于操作(zuo)和(he)維(wei)護(hu)，可(ke)離線編程，大大的縮短(duan)現場(chang)調試(shi)時間；

  4、設備利用率高(gao)。噴(pen)涂(tu)機(ji)(ji)器人(ren)的利用率可達90%-95%。該自(zi)動(dong)噴(pen)涂(tu)機(ji)(ji)器人(ren)具有精(jing)度高(gao)、靈(ling)活性好(hao)、智能化等優點。另外(wai)，在(zai)機(ji)(ji)器人(ren)涂(tu)裝過程(cheng)中，可以(yi)對(dui)機(ji)(ji)器人(ren)進行(xing)檢測、控(kong)制、優化、調(diao)度、管理(li)和決策，從而提高(gao)產量，提高(gao)質量，降(jiang)低成本，減少資(zi)源消(xiao)耗和環境污   染。同時，也是工業自(zi)動(dong)化水平的高(gao)體現。

三、涂裝常見噴涂工藝有(you)以下幾種(zhong)：

1、輥涂

輥(gun)涂(tu)是以轉輥(gun)作涂(tu)料的(de)(de)載體，涂(tu)料在(zai)轉輥(gun)表面形成一定(ding)厚(hou)度的(de)(de)濕(shi)膜，然后借助轉輥(gun)在(zai)轉動過程中與被涂(tu)物(wu)接(jie)觸，將涂(tu)料涂(tu)敷在(zai)被涂(tu)物(wu)的(de)(de)表面。輥(gun)涂(tu)適用于(yu)平面狀(zhuang)的(de)(de)被涂(tu)物(wu)，廣泛應用于(yu)金(jin)屬(shu)板、膠合板、布(bu)與紙的(de)(de)涂(tu)裝，特別適用于(yu)金(jin)屬(shu)卷材涂(tu)裝。

2、空氣噴涂（噴槍加壓縮空氣）

  空氣噴(pen)(pen)涂是目前油漆(qi)涂裝施工(gong)中(zhong)采用得比較廣泛的一種涂飾(shi)工(gong)藝(yi)。空氣噴(pen)(pen)涂是利用壓(ya)縮(suo)空氣的氣流，流過噴(pen)(pen)槍噴(pen)(pen)嘴孔形(xing)(xing)成(cheng)負壓(ya)，負壓(ya)使漆(qi)料(liao)從(cong)吸管吸入，經噴(pen)(pen)嘴噴(pen)(pen)出(chu)，形(xing)(xing)成(cheng)漆(qi)霧，漆(qi)霧噴(pen)(pen)射(she)到被涂飾(shi)零部件(jian)表面上形(xing)(xing)成(cheng)均勻的漆(qi)膜。

3、靜電噴涂

  靜(jing)電(dian)(dian)噴(pen)涂(tu)(tu)(tu)分(fen)液體(ti)靜(jing)電(dian)(dian)噴(pen)涂(tu)(tu)(tu)，粉末靜(jing)電(dian)(dian)噴(pen)涂(tu)(tu)(tu)，其原理是利(li)用高(gao)壓(ya)靜(jing)電(dian)(dian)電(dian)(dian)場(chang)使(shi)帶負電(dian)(dian)的(de)(de)(de)涂(tu)(tu)(tu)料(liao)(liao)(liao)微(wei)粒(li)沿(yan)著(zhu)電(dian)(dian)場(chang)相反的(de)(de)(de)方向(xiang)定向(xiang)運動(dong)(dong)(dong)，并將涂(tu)(tu)(tu)料(liao)(liao)(liao)微(wei)粒(li)吸附在工(gong)件表(biao)面的(de)(de)(de)一種噴(pen)涂(tu)(tu)(tu)方法。靜(jing)電(dian)(dian)噴(pen)涂(tu)(tu)(tu)設備由噴(pen)槍(qiang)(qiang)(qiang)、噴(pen)杯(bei)以及靜(jing)電(dian)(dian)噴(pen)涂(tu)(tu)(tu)高(gao)壓(ya)電(dian)(dian)源等組成。液體(ti)靜(jing)電(dian)(dian)噴(pen)槍(qiang)(qiang)(qiang)分(fen)手動(dong)(dong)(dong)水(shui)性(xing)、油(you)(you)性(xing)靜(jing)電(dian)(dian)噴(pen)槍(qiang)(qiang)(qiang)，自(zi)(zi)動(dong)(dong)(dong)水(shui)性(xing)、油(you)(you)性(xing)靜(jing)電(dian)(dian)噴(pen)槍(qiang)(qiang)(qiang)，水(shui)性(xing)、油(you)(you)性(xing)自(zi)(zi)動(dong)(dong)(dong)靜(jing)電(dian)(dian)旋杯(bei)霧化器(qi)等，供(gong)漆系(xi)統一般分(fen)低壓(ya)涂(tu)(tu)(tu)料(liao)(liao)(liao)輸送(song)壓(ya)力(li)桶或者隔(ge)膜泵，高(gao)壓(ya)柱(zhu)塞泵供(gong)漆系(xi)統，涂(tu)(tu)(tu)料(liao)(liao)(liao)自(zi)(zi)動(dong)(dong)(dong)配比混合(he)系(xi)統，自(zi)(zi)動(dong)(dong)(dong)換色(se)控制(zhi)系(xi)統，杯(bei)頭(tou)自(zi)(zi)動(dong)(dong)(dong)清(qing)洗控制(zhi)系(xi)統，精密流量(liang)閉環控制(zhi)系(xi)統，齒輪泵精密流量(liang)控制(zhi)系(xi)統等噴(pen)涂(tu)(tu)(tu)。

4、電泳噴涂

  電泳涂裝(electro-coating)是(shi)利用(yong)外加電(dian)(dian)場使懸浮于(yu)電(dian)(dian)泳(yong)(yong)(yong)(yong)液(ye)中的(de)顏料(liao)和樹脂等微(wei)粒定(ding)向遷移并沉(chen)積(ji)于(yu)電(dian)(dian)極(ji)(ji)之(zhi)一(yi)(yi)的(de)基底表(biao)面的(de)涂(tu)(tu)裝(zhuang)(zhuang)方法。電(dian)(dian)泳(yong)(yong)(yong)(yong)涂(tu)(tu)裝(zhuang)(zhuang)的(de)原理發(fa)明于(yu)是(shi)20世紀30年(nian)代末(mo)，但開發(fa)這一(yi)(yi)技術(shu)并獲得(de)工業(ye)應用(yong)是(shi)在(zai)(zai)1963年(nian)以后，電(dian)(dian)泳(yong)(yong)(yong)(yong)涂(tu)(tu)裝(zhuang)(zhuang)是(shi)近30年(nian)來(lai)發(fa)展起來(lai)的(de)一(yi)(yi)種特(te)殊涂(tu)(tu)膜形成方法，是(shi)對水(shui)性涂(tu)(tu)料(liao)最具有實際意(yi)義的(de)施(shi)工工藝(yi)。電(dian)(dian)泳(yong)(yong)(yong)(yong)工藝(yi)分為(wei)陽極(ji)(ji)電(dian)(dian)泳(yong)(yong)(yong)(yong)和陰(yin)極(ji)(ji)電(dian)(dian)泳(yong)(yong)(yong)(yong)。若涂(tu)(tu)料(liao)粒子(zi)(zi)帶負電(dian)(dian)，工件為(wei)陽極(ji)(ji)，涂(tu)(tu)料(liao)粒子(zi)(zi)在(zai)(zai)電(dian)(dian)場力作用(yong)下在(zai)(zai)工件沉(chen)積(ji)成膜稱為(wei)陽極(ji)(ji)電(dian)(dian)泳(yong)(yong)(yong)(yong)；反之(zhi)，若涂(tu)(tu)料(liao)粒子(zi)(zi)帶正電(dian)(dian)，工件為(wei)陰(yin)極(ji)(ji)，涂(tu)(tu)料(liao)粒子(zi)(zi)在(zai)(zai)工件上沉(chen)積(ji)成膜稱為(wei)陰(yin)極(ji)(ji)電(dian)(dian)泳(yong)(yong)(yong)(yong)電(dian)(dian)源涂(tu)(tu)裝(zhuang)(zhuang)工藝(yi)一(yi)(yi)般應用(yong)于(yu)汽車(che)(che)(che)車(che)(che)(che)身的(de)前處理底漆(qi)防(fang)銹車(che)(che)(che)身底漆(qi)，全方位無死角(jiao)的(de)一(yi)(yi)種電(dian)(dian)泳(yong)(yong)(yong)(yong)工藝(yi)，具有水(shui)溶性、無毒(du)、易于(yu)自動化控(kong)制等特(te)點，迅速在(zai)(zai)汽車(che)(che)(che)、建材(cai)、五金、家(jia)電(dian)(dian)等行業(ye)得(de)到廣泛(fan)的(de)應用(yong)。

5、高壓無空氣噴涂

  也(ye)稱無氣噴(pen)(pen)涂(tu)(tu)(tu)，是指(zhi)使用高壓柱塞泵(beng)，直(zhi)接將(jiang)油漆(qi)(qi)(qi)加壓，形(xing)成(cheng)高壓力的(de)油漆(qi)(qi)(qi)，通過手(shou)動或者自(zi)動噴(pen)(pen)槍噴(pen)(pen)出(chu)槍口(kou)形(xing)成(cheng)霧(wu)化氣流(liu)作(zuo)用于(yu)(yu)物體表面（墻面或木(mu)器面）的(de)一種噴(pen)(pen)涂(tu)(tu)(tu)方式。相(xiang)對于(yu)(yu)有氣噴(pen)(pen)涂(tu)(tu)(tu)而(er)言，漆(qi)(qi)(qi)面均(jun)勻(yun)，無顆粒感。由(you)于(yu)(yu)與(yu)空氣隔絕，油漆(qi)(qi)(qi)干(gan)燥(zao)、干(gan)凈。無氣噴(pen)(pen)涂(tu)(tu)(tu)可(ke)用于(yu)(yu)高粘度油漆(qi)(qi)(qi)的(de)施工(gong)(gong)(gong)，而(er)且邊緣清晰，甚至可(ke)用于(yu)(yu)一些(xie)有邊界(jie)要求(qiu)的(de)噴(pen)(pen)涂(tu)(tu)(tu)項目。比(bi)如：鋼箱橋梁(liang)(liang)防(fang)腐(fu)噴(pen)(pen)漆(qi)(qi)(qi)，輪船船舶的(de)防(fang)腐(fu)噴(pen)(pen)漆(qi)(qi)(qi)，工(gong)(gong)(gong)程(cheng)機(ji)(ji)械行業，橋梁(liang)(liang)鐵(tie)路(lu)墊板或者減震(zhen)支座的(de)防(fang)腐(fu)噴(pen)(pen)漆(qi)(qi)(qi)，根據(ju)機(ji)(ji)械類型，也(ye)分為氣動式無氣噴(pen)(pen)涂(tu)(tu)(tu)機(ji)(ji)、電動式無氣噴(pen)(pen)涂(tu)(tu)(tu)機(ji)(ji)、內燃式無氣噴(pen)(pen)噴(pen)(pen)涂(tu)(tu)(tu)機(ji)(ji)等多(duo)種。根據(ju)不同的(de)噴(pen)(pen)涂(tu)(tu)(tu)工(gong)(gong)(gong)藝，選擇不同的(de)噴(pen)(pen)涂(tu)(tu)(tu)方式，智(zhi)能噴(pen)(pen)涂(tu)(tu)(tu)機(ji)(ji)器人應用是未來(lai)發(fa)展的(de)趨(qu)勢。