杰(jie)瑞(rui)斯智(zhi)能噴(pen)涂(tu)機器人系統結構與(yu)噴(pen)涂(tu)優勢

【JERRYS ROBOT】

一、自動(dong)噴涂機器(qi)人系統結構(gou)

1、對(dui)空(kong)氣噴(pen)槍和靜電轉杯噴(pen)涂(tu)，自動噴(pen)涂(tu)機器人可以直(zhi)接修(xiu)改(gai)噴(pen)漆(qi)量霧(wu)化(hua)控制壓力(li)(li)、噴(pen)涂(tu)范圍控制壓力(li)(li)等噴(pen)涂(tu)參數(shu)，大大提高了(le)噴(pen)涂(tu)過(guo)程(cheng)控制的效率(lv)。

2、從(cong)安全(quan)、可靠、高(gao)效的角度(du)設計了(le)自動噴涂機器(qi)(qi)人控(kong)制器(qi)(qi)。內部模(mo)塊化(hua)設計結構(gou)，使功能升級和維(wei)護更(geng)加方便。對于噴霧應用，內部有一個(ge)垂直空氣(qi)凈化(hua)控(kong)制模(mo)塊，其示教面(mian)板也是防爆的。

3、自動噴(pen)涂機器(qi)人的噴(pen)涂控制(zhi)柜通過標準模(mo)擬輸出模(mo)塊控制(zhi)噴(pen)射量、噴(pen)射范圍、霧化等噴(pen)涂參數

4、自動(dong)(dong)(dong)噴涂機器人閉環控制(zhi)系(xi)統能自動(dong)(dong)(dong)調節流量(liang)，提(ti)供穩定的(de)液體流量(liang)和良好的(de)最終質量(liang)。集成(cheng)微動(dong)(dong)(dong)變色閥減少了變色時(shi)間和浪費。

5、所設計的(de)自動噴(pen)(pen)(pen)涂機器人噴(pen)(pen)(pen)涂應用軟件可以(yi)靈活地(di)應用于(yu)工作程(cheng)序中。預設的(de)噴(pen)(pen)(pen)涂參數包括噴(pen)(pen)(pen)漆(qi)量、霧化控(kong)制壓(ya)力和噴(pen)(pen)(pen)涂幅(fu)度控(kong)制壓(ya)力。利用該功能(neng)，可以(yi)在不需要(yao)輸送鏈(lian)實際(ji)運行(xing)的(de)情(qing)況下對在線跟蹤程(cheng)序進行(xing)測(ce)試(shi)，從而提高教學(xue)效率。

6、智能(neng)噴(pen)(pen)涂(tu)機(ji)(ji)器(qi)人(ren)(ren)基本配置(zhi)如下：機(ji)(ji)器(qi)人(ren)(ren)本體(ti)，自動(dong)(dong)(dong)噴(pen)(pen)涂(tu)工藝控制(zhi)(zhi)系(xi)統(tong)(tong)，自動(dong)(dong)(dong)噴(pen)(pen)控系(xi)統(tong)(tong)，供漆(qi)系(xi)統(tong)(tong)，涂(tu)料自動(dong)(dong)(dong)配比(bi)混合系(xi)統(tong)(tong)，PLC控制(zhi)(zhi)系(xi)統(tong)(tong)，同步跟(gen)蹤(zong)系(xi)統(tong)(tong)，工件自動(dong)(dong)(dong)識別系(xi)統(tong)(tong)，機(ji)(ji)器(qi)人(ren)(ren)自動(dong)(dong)(dong)調用程(cheng)序，自動(dong)(dong)(dong)清洗自動(dong)(dong)(dong)換色功能(neng)，安全(quan)互(hu)鎖控制(zhi)(zhi)，周(zhou)邊(bian)配套安裝設備，機(ji)(ji)器(qi)人(ren)(ren)地   軌移(yi)動(dong)(dong)(dong)滑(hua)臺，自動(dong)(dong)(dong)噴(pen)(pen)涂(tu)旋轉臺，靜電(dian)噴(pen)(pen)槍或者靜電(dian)旋杯等主(zhu)要硬件配置(zhi)。

二、采用自動噴涂(tu)機器人噴涂(tu)優(you)勢(shi)

1、柔性大(da)(da)、工(gong)作范(fan)圍大(da)(da)大(da)(da)；

2、提高噴(pen)涂質量和材料利用率(lv)；

3、易于操作和(he)維(wei)護，可離(li)線(xian)編程，大大的縮(suo)短現場(chang)調試時間；

4、設備利(li)用率(lv)高(gao)。噴涂機(ji)器(qi)人(ren)(ren)的(de)利(li)用率(lv)可達90%-95%。該自動噴涂機(ji)器(qi)人(ren)(ren)具有(you)精度高(gao)、靈活性好(hao)、智(zhi)能化等優(you)點(dian)。另外，在機(ji)器(qi)人(ren)(ren)涂裝過程中，可以(yi)對機(ji)器(qi)人(ren)(ren)進(jin)行檢(jian)測、控(kong)制、優(you)化、調度、管(guan)理和決策(ce)，從(cong)而提高(gao)產量，提高(gao)質量，降(jiang)低成本(ben)，減少資源消耗(hao)和環境污染。同   時，也是工(gong)業自動化水平的(de)高(gao)體現。

三、涂裝(zhuang)常見噴涂工藝(yi)有以下幾種：

1、輥涂

輥(gun)涂(tu)(tu)是以轉輥(gun)作涂(tu)(tu)料的載體，涂(tu)(tu)料在(zai)轉輥(gun)表面(mian)(mian)形成一定厚度的濕膜，然后借助轉輥(gun)在(zai)轉動過程中與(yu)(yu)被涂(tu)(tu)物(wu)接觸，將涂(tu)(tu)料涂(tu)(tu)敷在(zai)被涂(tu)(tu)物(wu)的表面(mian)(mian)。輥(gun)涂(tu)(tu)適用(yong)于(yu)平面(mian)(mian)狀的被涂(tu)(tu)物(wu)，廣泛應用(yong)于(yu)金屬板(ban)、膠合板(ban)、布與(yu)(yu)紙的涂(tu)(tu)裝(zhuang)，特別(bie)適用(yong)于(yu)金屬卷(juan)材涂(tu)(tu)裝(zhuang)。

2、空氣噴涂（噴槍加壓縮空氣）

  空氣噴(pen)涂是(shi)目前油漆(qi)涂裝施工中采(cai)用得比較廣泛的(de)一種涂飾(shi)工藝(yi)。空氣噴(pen)涂是(shi)利用壓(ya)(ya)縮(suo)空氣的(de)氣流，流過噴(pen)槍噴(pen)嘴孔形(xing)成負(fu)壓(ya)(ya)，負(fu)壓(ya)(ya)使漆(qi)料(liao)從吸管吸入，經噴(pen)嘴噴(pen)出，形(xing)成漆(qi)霧，漆(qi)霧噴(pen)射到(dao)被涂飾(shi)零部(bu)件表面上形(xing)成均勻的(de)漆(qi)膜(mo)。

3、靜電噴涂

  靜(jing)電(dian)(dian)噴(pen)(pen)涂(tu)(tu)(tu)(tu)分液體靜(jing)電(dian)(dian)噴(pen)(pen)涂(tu)(tu)(tu)(tu)，粉(fen)末靜(jing)電(dian)(dian)噴(pen)(pen)涂(tu)(tu)(tu)(tu)，其原理是利用高(gao)壓(ya)(ya)靜(jing)電(dian)(dian)電(dian)(dian)場使帶負(fu)電(dian)(dian)的涂(tu)(tu)(tu)(tu)料微粒(li)沿著(zhu)電(dian)(dian)場相反的方向(xiang)(xiang)定向(xiang)(xiang)運(yun)動(dong)(dong)，并(bing)將涂(tu)(tu)(tu)(tu)料微粒(li)吸附在工(gong)件表面的一(yi)種噴(pen)(pen)涂(tu)(tu)(tu)(tu)方法。靜(jing)電(dian)(dian)噴(pen)(pen)涂(tu)(tu)(tu)(tu)設備由噴(pen)(pen)槍(qiang)、噴(pen)(pen)杯(bei)以(yi)及靜(jing)電(dian)(dian)噴(pen)(pen)涂(tu)(tu)(tu)(tu)高(gao)壓(ya)(ya)電(dian)(dian)源等(deng)組成。液體靜(jing)電(dian)(dian)噴(pen)(pen)槍(qiang)分手(shou)動(dong)(dong)水性、油(you)性靜(jing)     電(dian)(dian)噴(pen)(pen)槍(qiang)，自動(dong)(dong)水性、油(you)性靜(jing)電(dian)(dian)噴(pen)(pen)槍(qiang)，水性、油(you)性自動(dong)(dong)靜(jing)電(dian)(dian)旋杯(bei)霧化器等(deng)，供漆系(xi)(xi)統(tong)(tong)(tong)一(yi)般分低壓(ya)(ya)涂(tu)(tu)(tu)(tu)料輸送壓(ya)(ya)力(li)桶或(huo)者隔膜泵，高(gao)壓(ya)(ya)柱塞泵供漆系(xi)(xi)統(tong)(tong)(tong)，涂(tu)(tu)(tu)(tu)料自動(dong)(dong)配比混合系(xi)(xi)統(tong)(tong)(tong)，自動(dong)(dong)換色控(kong)(kong)制系(xi)(xi)統(tong)(tong)(tong)，杯(bei)頭自動(dong)(dong)清洗控(kong)(kong)制系(xi)(xi)統(tong)(tong)(tong)，精密流量閉環控(kong)(kong)制系(xi)(xi)統(tong)(tong)(tong)，齒輪(lun)泵精密流量控(kong)(kong)制系(xi)(xi)     統(tong)(tong)(tong)等(deng)噴(pen)(pen)涂(tu)(tu)(tu)(tu)。

4、電泳噴涂

  電泳涂(tu)裝(electro-coating)是(shi)利(li)用外加電(dian)場使懸(xuan)浮于(yu)(yu)電(dian)泳(yong)(yong)(yong)液(ye)中的(de)(de)顏料(liao)和(he)樹(shu)脂等(deng)(deng)微(wei)粒定(ding)向遷移并沉積(ji)(ji)于(yu)(yu)電(dian)極(ji)(ji)(ji)(ji)之一(yi)的(de)(de)基(ji)底表面的(de)(de)涂(tu)(tu)裝(zhuang)方(fang)法。電(dian)泳(yong)(yong)(yong)涂(tu)(tu)裝(zhuang)的(de)(de)原(yuan)理發明于(yu)(yu)是(shi)20世紀(ji)30年代末，但開(kai)發這一(yi)技術并獲(huo)得工(gong)業應用是(shi)在1963年以后，電(dian)泳(yong)(yong)(yong)涂(tu)(tu)裝(zhuang)是(shi)近30年來發展起來的(de)(de)一(yi)種   特殊涂(tu)(tu)膜(mo)形(xing)成方(fang)法，是(shi)對水性涂(tu)(tu)料(liao)最具有實際意義的(de)(de)施工(gong)工(gong)藝(yi)。電(dian)泳(yong)(yong)(yong)工(gong)藝(yi)分(fen)為陽極(ji)(ji)(ji)(ji)電(dian)泳(yong)(yong)(yong)和(he)陰(yin)極(ji)(ji)(ji)(ji)電(dian)泳(yong)(yong)(yong)。若涂(tu)(tu)料(liao)粒子帶負電(dian)，工(gong)件(jian)(jian)為陽極(ji)(ji)(ji)(ji)，涂(tu)(tu)料(liao)粒子在電(dian)場力作用下(xia)在工(gong)件(jian)(jian)沉積(ji)(ji)成膜(mo)稱(cheng)為陽極(ji)(ji)(ji)(ji)電(dian)泳(yong)(yong)(yong)；反(fan)之，若涂(tu)(tu)料(liao)粒子帶正電(dian)，工(gong)件(jian)(jian)為陰(yin)極(ji)(ji)(ji)(ji)，涂(tu)(tu)料(liao)粒子在工(gong)件(jian)(jian)上沉積(ji)(ji)成膜(mo)稱(cheng)為陰(yin)   極(ji)(ji)(ji)(ji)電(dian)泳(yong)(yong)(yong)電(dian)源涂(tu)(tu)裝(zhuang)工(gong)藝(yi)一(yi)般應用于(yu)(yu)汽車(che)車(che)身的(de)(de)前(qian)處理底漆防銹車(che)身底漆，全方(fang)位(wei)無死角的(de)(de)一(yi)種電(dian)泳(yong)(yong)(yong)工(gong)藝(yi)，具有水溶性、無毒、易于(yu)(yu)自動化(hua)控(kong)制等(deng)(deng)特點，迅速在汽車(che)、建材、五金、家(jia)電(dian)等(deng)(deng)行業得到(dao)廣泛的(de)(de)應用。

5、高壓無空氣噴涂

  也稱(cheng)無(wu)氣(qi)(qi)噴(pen)(pen)涂(tu)，是指(zhi)使用(yong)高(gao)壓柱塞(sai)泵，直接將油(you)(you)漆(qi)(qi)(qi)加壓，形成高(gao)壓力的油(you)(you)漆(qi)(qi)(qi)，通(tong)過手動或者自(zi)動噴(pen)(pen)槍噴(pen)(pen)出槍口(kou)形成霧化氣(qi)(qi)流(liu)作用(yong)于物體表面（墻面或木器面）的一種噴(pen)(pen)涂(tu)方(fang)式(shi)。相對于有氣(qi)(qi)噴(pen)(pen)涂(tu)而言，漆(qi)(qi)(qi)面均勻，無(wu)顆粒感(gan)。由于與空氣(qi)(qi)隔絕，油(you)(you)漆(qi)(qi)(qi)干燥、干凈。

  無氣(qi)(qi)(qi)噴(pen)涂(tu)(tu)可用(yong)于(yu)高粘(zhan)度油漆的(de)施工，而且邊(bian)緣清晰，甚至可用(yong)于(yu)一些(xie)有邊(bian)界要求的(de)噴(pen)涂(tu)(tu)項目。比如：鋼箱橋梁防(fang)腐噴(pen)漆，輪船(chuan)船(chuan)舶的(de)防(fang)腐噴(pen)漆，工程機(ji)械(xie)(xie)行業(ye)，橋梁鐵路(lu)墊(dian)板或者減震支(zhi)座的(de)防(fang)腐噴(pen)漆，根據(ju)機(ji)械(xie)(xie)類型，也分為(wei)氣(qi)(qi)(qi)動式(shi)無氣(qi)(qi)(qi)噴(pen)涂(tu)(tu)機(ji)、電(dian)動式(shi)無氣(qi)(qi)(qi)噴(pen)涂(tu)(tu)機(ji)、內   燃式(shi)無氣(qi)(qi)(qi)噴(pen)噴(pen)涂(tu)(tu)機(ji)等(deng)多種。根據(ju)不同的(de)噴(pen)涂(tu)(tu)工藝，選擇不同的(de)噴(pen)涂(tu)(tu)方(fang)式(shi)，智能噴(pen)涂(tu)(tu)機(ji)器人(ren)應用(yong)是未來發展的(de)趨勢。