杰瑞(rui)斯智能噴涂(tu)機器人系統結構與(yu)噴涂(tu)優點

【JERRYS ROBOT】

一、自動噴涂機器人(ren)系統結(jie)構

  1、對于空(kong)氣噴(pen)(pen)槍和靜電(dian)轉杯(bei)噴(pen)(pen)涂(tu)，自(zi)動噴(pen)(pen)涂(tu)機器人可以(yi)直接修改噴(pen)(pen)漆量、霧(wu)化控(kong)制(zhi)壓力(li)、噴(pen)(pen)涂(tu)范圍控(kong)制(zhi)壓力(li)等噴(pen)(pen)涂(tu)參數，大大提(ti)高了噴(pen)(pen)涂(tu)過程(cheng)控(kong)制(zhi)的效率(lv)。

  2、從(cong)安全、可靠、高效的角(jiao)度設計了(le)自動噴涂機(ji)器人控(kong)制器。內(nei)部(bu)模塊化設計結構，使(shi)功能升(sheng)級和(he)維護(hu)更加方(fang)便。對于(yu)噴霧應用(yong)，內(nei)部(bu)有一個垂直空氣凈化控(kong)制模塊，其(qi)示教面(mian)板(ban)也是(shi)防爆的。

  3、自動噴涂機器(qi)人的(de)噴涂控制柜(ju)通過標(biao)準模(mo)擬(ni)輸(shu)出模(mo)塊控制噴射(she)量(liang)、噴射(she)范(fan)圍(wei)、霧化(hua)等噴涂參數(shu)

  4、自動(dong)噴涂機器人閉(bi)環控(kong)制系統能自動(dong)調節流量，提供穩定的液體(ti)流量和良(liang)好的最終質量。集(ji)成(cheng)微(wei)動(dong)變色閥減少了變色時間和浪費。

  5、所(suo)設(she)計(ji)的(de)自(zi)動噴(pen)涂(tu)機(ji)器人(ren)噴(pen)涂(tu)應用(yong)軟件可(ke)以靈(ling)活地應用(yong)于工作程序(xu)中。預(yu)設(she)的(de)噴(pen)涂(tu)參數包括噴(pen)漆量、霧(wu)化控制壓(ya)力和噴(pen)涂(tu)幅度控制壓(ya)力。利(li)用(yong)該功(gong)能，可(ke)以在不需(xu)要(yao)輸送鏈實際運行的(de)情況下對在線跟蹤程序(xu)進行測試，從(cong)而提高教學效率(lv)。

  6、智能噴涂(tu)機器(qi)(qi)(qi)人(ren)基本(ben)配(pei)置如(ru)下(xia)：機器(qi)(qi)(qi)人(ren)本(ben)體(ti)，自(zi)(zi)動(dong)(dong)噴涂(tu)工(gong)(gong)藝控(kong)(kong)制系(xi)(xi)(xi)(xi)(xi)統(tong)，自(zi)(zi)動(dong)(dong)噴控(kong)(kong)系(xi)(xi)(xi)(xi)(xi)統(tong)，供漆系(xi)(xi)(xi)(xi)(xi)統(tong)，涂(tu)料自(zi)(zi)動(dong)(dong)配(pei)比(bi)混合(he)系(xi)(xi)(xi)(xi)(xi)統(tong)，PLC控(kong)(kong)制系(xi)(xi)(xi)(xi)(xi)統(tong)，同步跟蹤(zong)系(xi)(xi)(xi)(xi)(xi)統(tong)，工(gong)(gong)件自(zi)(zi)動(dong)(dong)識別系(xi)(xi)(xi)(xi)(xi)統(tong)，機器(qi)(qi)(qi)人(ren)自(zi)(zi)動(dong)(dong)調(diao)用程序(xu)，自(zi)(zi)動(dong)(dong)清洗自(zi)(zi)動(dong)(dong)換色功(gong)能，安全互鎖控(kong)(kong)制，周邊配(pei)套安裝設(she)備，

    機器人地軌移(yi)動滑臺，自(zi)動噴涂旋轉(zhuan)臺，靜(jing)電噴槍或者(zhe)靜(jing)電旋杯等主要硬件配置。

二、采用自動噴涂機器人噴涂優勢

1、柔性大(da)、工(gong)作范圍大(da)大(da)；

2、提(ti)高噴涂質量和材(cai)料利用(yong)率；

3、易于操作和維護(hu)，可離線編程，大大的縮(suo)短現場調(diao)試時間(jian)；

4、設備利(li)用率(lv)高(gao)(gao)(gao)。噴涂機(ji)器人(ren)的(de)利(li)用率(lv)可達90%-95%。該自動噴涂機(ji)器人(ren)具(ju)有精(jing)度高(gao)(gao)(gao)、靈活性好、智能(neng)化等優(you)點。另外，在機(ji)器人(ren)涂裝過程中，可以對機(ji)器人(ren)進行(xing)檢測、控制、優(you)化、調度、管理和決策，從而提(ti)高(gao)(gao)(gao)產量，提(ti)高(gao)(gao)(gao)質量，降低成本，減少資源(yuan)消耗和環境(jing)污染。同時，也是工(gong)業自動化水(shui)平的(de)高(gao)(gao)(gao)體現。

三、涂裝常見噴涂工藝有以(yi)下幾種：

1、輥涂

輥(gun)涂(tu)(tu)是以(yi)轉輥(gun)作(zuo)涂(tu)(tu)料(liao)的(de)載體(ti)，涂(tu)(tu)料(liao)在轉輥(gun)表面(mian)形成一定(ding)厚度的(de)濕膜，然(ran)后借助轉輥(gun)在轉動過程(cheng)中(zhong)與被(bei)涂(tu)(tu)物(wu)接(jie)觸，將(jiang)涂(tu)(tu)料(liao)涂(tu)(tu)敷在被(bei)涂(tu)(tu)物(wu)的(de)表面(mian)。輥(gun)涂(tu)(tu)適用(yong)于(yu)平(ping)面(mian)狀的(de)被(bei)涂(tu)(tu)物(wu)，廣泛應用(yong)于(yu)金屬板、膠合板、布與紙的(de)涂(tu)(tu)裝(zhuang)，特(te)別適用(yong)于(yu)金屬卷(juan)材涂(tu)(tu)裝(zhuang)。

2、空氣噴涂

（噴槍加(jia)壓縮空(kong)氣）空氣噴涂是(shi)(shi)目前油漆(qi)(qi)(qi)涂裝施工中采用(yong)得比較(jiao)廣(guang)泛的(de)一種涂飾(shi)工藝。空氣噴涂是(shi)(shi)利用(yong)壓縮空氣的(de)氣流(liu)，流(liu)過噴槍噴嘴(zui)孔形(xing)成負壓，負壓使漆(qi)(qi)(qi)料(liao)從吸管吸入，經噴嘴(zui)噴出，形(xing)成漆(qi)(qi)(qi)霧，漆(qi)(qi)(qi)霧噴射到被(bei)涂飾(shi)零部(bu)件表面上形(xing)成均勻的(de)漆(qi)(qi)(qi)膜(mo)。

3、靜電噴涂

靜(jing)電(dian)(dian)(dian)噴(pen)涂(tu)(tu)分液體(ti)靜(jing)電(dian)(dian)(dian)噴(pen)涂(tu)(tu)，粉末靜(jing)電(dian)(dian)(dian)噴(pen)涂(tu)(tu)，其原理是利用高(gao)壓(ya)靜(jing)電(dian)(dian)(dian)電(dian)(dian)(dian)場使(shi)帶負電(dian)(dian)(dian)的(de)涂(tu)(tu)料(liao)微(wei)粒沿著(zhu)電(dian)(dian)(dian)場相反的(de)方向(xiang)定(ding)向(xiang)運動，并將涂(tu)(tu)料(liao)微(wei)粒吸(xi)附在工(gong)件表面的(de)一種(zhong)噴(pen)涂(tu)(tu)方法(fa)。靜(jing)電(dian)(dian)(dian)噴(pen)涂(tu)(tu)設備由噴(pen)槍(qiang)、噴(pen)杯以(yi)及靜(jing)電(dian)(dian)(dian)噴(pen)涂(tu)(tu)高(gao)壓(ya)電(dian)(dian)(dian)源等組成。液體(ti)靜(jing)電(dian)(dian)(dian)噴(pen)槍(qiang)分手動水性(xing)、油性(xing)靜(jing)電(dian)(dian)(dian)噴(pen)槍(qiang)，自動水性(xing)、油性(xing)靜(jing)電(dian)(dian)(dian)噴(pen)槍(qiang)，水性(xing)、油性(xing)自動靜(jing)電(dian)(dian)(dian)旋杯霧化器等，供(gong)漆系(xi)(xi)(xi)統(tong)一般分低壓(ya)涂(tu)(tu)料(liao)輸送壓(ya)力(li)桶或者隔膜(mo)泵(beng)，高(gao)壓(ya)柱塞泵(beng)供(gong)漆系(xi)(xi)(xi)統(tong)，涂(tu)(tu)料(liao)自動配比混合系(xi)(xi)(xi)統(tong)，自動換(huan)色控制系(xi)(xi)(xi)統(tong)，杯頭自動清洗控制系(xi)(xi)(xi)統(tong)，精密(mi)流量閉環控制系(xi)(xi)(xi)統(tong)，齒輪泵(beng)精密(mi)流量控制系(xi)(xi)(xi)統(tong)等噴(pen)涂(tu)(tu)。

4、電泳噴涂

   電泳涂裝(electro-coating)是(shi)利(li)用(yong)(yong)外加(jia)電(dian)(dian)場使(shi)懸浮于電(dian)(dian)泳(yong)(yong)液中(zhong)的(de)(de)(de)顏料和樹脂(zhi)等微粒(li)定向遷移并(bing)(bing)沉(chen)積于電(dian)(dian)極之(zhi)一(yi)(yi)的(de)(de)(de)基底表面(mian)的(de)(de)(de)涂(tu)(tu)(tu)裝方法。電(dian)(dian)泳(yong)(yong)涂(tu)(tu)(tu)裝的(de)(de)(de)原(yuan)理發明于是(shi)20世紀30年代末，但開(kai)發這一(yi)(yi)技術并(bing)(bing)獲(huo)得工(gong)(gong)業(ye)應(ying)(ying)用(yong)(yong)是(shi)在(zai)1963年以后，電(dian)(dian)泳(yong)(yong)涂(tu)(tu)(tu)裝是(shi)近(jin)30年來發展起來的(de)(de)(de)一(yi)(yi)種特殊涂(tu)(tu)(tu)膜(mo)形(xing)成(cheng)方法，是(shi)對水(shui)性涂(tu)(tu)(tu)料最具有(you)實(shi)際意義的(de)(de)(de)施工(gong)(gong)工(gong)(gong)藝(yi)。電(dian)(dian)泳(yong)(yong)工(gong)(gong)藝(yi)分(fen)為陽(yang)極電(dian)(dian)泳(yong)(yong)和陰(yin)極電(dian)(dian)泳(yong)(yong)。若(ruo)涂(tu)(tu)(tu)料粒(li)子(zi)(zi)帶負電(dian)(dian)，工(gong)(gong)件(jian)為陽(yang)極，涂(tu)(tu)(tu)料粒(li)子(zi)(zi)在(zai)電(dian)(dian)場力作用(yong)(yong)下在(zai)工(gong)(gong)件(jian)沉(chen)積成(cheng)膜(mo)稱(cheng)為陽(yang)極電(dian)(dian)泳(yong)(yong)；反之(zhi)，若(ruo)涂(tu)(tu)(tu)料粒(li)子(zi)(zi)帶正電(dian)(dian)，工(gong)(gong)件(jian)為陰(yin)極，涂(tu)(tu)(tu)料粒(li)子(zi)(zi)在(zai)工(gong)(gong)件(jian)上(shang)沉(chen)積成(cheng)膜(mo)稱(cheng)為陰(yin)極電(dian)(dian)泳(yong)(yong)電(dian)(dian)源涂(tu)(tu)(tu)裝工(gong)(gong)藝(yi)一(yi)(yi)般(ban)應(ying)(ying)用(yong)(yong)于汽車(che)車(che)身(shen)的(de)(de)(de)前(qian)處理底漆防銹(xiu)車(che)身(shen)底漆，全方位無死(si)角(jiao)的(de)(de)(de)一(yi)(yi)種電(dian)(dian)泳(yong)(yong)工(gong)(gong)藝(yi)，具有(you)水(shui)溶性、無毒(du)、易于自動(dong)化控制等特點，迅速在(zai)汽車(che)、建材、五金(jin)、家電(dian)(dian)等行業(ye)得到(dao)廣泛的(de)(de)(de)應(ying)(ying)用(yong)(yong)。

5、高壓無空氣噴涂

   也(ye)稱(cheng)無(wu)氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)，是指(zhi)使(shi)用(yong)(yong)高壓柱塞泵，直(zhi)接將油漆(qi)加壓，形成高壓力的(de)油漆(qi)，通(tong)過手動(dong)或者自動(dong)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)槍(qiang)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)出槍(qiang)口形成霧化氣(qi)(qi)流作(zuo)用(yong)(yong)于(yu)(yu)物體表面(mian)(mian)（墻(qiang)面(mian)(mian)或木器(qi)面(mian)(mian)）的(de)一種(zhong)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)方式(shi)。相對于(yu)(yu)有氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)而言(yan)，漆(qi)面(mian)(mian)均勻，無(wu)顆粒感。由于(yu)(yu)與空氣(qi)(qi)隔絕，油漆(qi)干燥(zao)、干凈。無(wu)氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)可(ke)用(yong)(yong)于(yu)(yu)高粘度(du)油漆(qi)的(de)施(shi)工(gong)，而且邊(bian)緣清晰，甚(shen)至可(ke)用(yong)(yong)于(yu)(yu)一些有邊(bian)界要求(qiu)的(de)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)項目。比如(ru)：鋼箱橋梁防(fang)(fang)腐噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)漆(qi)，輪(lun)船船舶的(de)防(fang)(fang)腐噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)漆(qi)，工(gong)程機(ji)(ji)械(xie)行業，橋梁鐵路(lu)墊板(ban)或者減(jian)震支座的(de)防(fang)(fang)腐噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)漆(qi)，根據(ju)機(ji)(ji)械(xie)類型(xing)，也(ye)分為氣(qi)(qi)動(dong)式(shi)無(wu)氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)機(ji)(ji)、電動(dong)式(shi)無(wu)氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)機(ji)(ji)、內燃式(shi)無(wu)氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)機(ji)(ji)等多(duo)種(zhong)。根據(ju)不同(tong)的(de)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)工(gong)藝，選擇不同(tong)的(de)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)方式(shi)，智能(neng)噴(pen)(pen)(pen)(pen)(pen)(pen)(pen)(pen)涂(tu)機(ji)(ji)器(qi)人應(ying)用(yong)(yong)是未來發展的(de)趨勢。