杰瑞斯(si)智能噴(pen)(pen)涂(tu)機器(qi)人系(xi)統結構與噴(pen)(pen)涂(tu)工藝

【JERRYS ROBOT】

一、自動噴涂機器人系統結構

  1、對于空(kong)氣噴(pen)(pen)槍和靜電轉(zhuan)杯噴(pen)(pen)涂(tu)(tu)，自動(dong)噴(pen)(pen)涂(tu)(tu)機器人可以直接修改噴(pen)(pen)漆量、霧化控制(zhi)壓力(li)、噴(pen)(pen)涂(tu)(tu)范(fan)圍控制(zhi)壓力(li)等噴(pen)(pen)涂(tu)(tu)參數，大(da)大(da)提高了噴(pen)(pen)涂(tu)(tu)過程控制(zhi)的效率。

  2、從安全(quan)、可靠、高效的角度設計了自動噴(pen)涂機器(qi)人控制器(qi)。內(nei)部(bu)模塊(kuai)化設計結構，使(shi)功能(neng)升級和維護更加方(fang)便。對(dui)于(yu)噴(pen)霧(wu)應用，內(nei)部(bu)有一個垂直空氣(qi)凈化控制模塊(kuai)，其示教面板也是防爆的。

  3、自動(dong)噴(pen)(pen)涂(tu)(tu)(tu)機器人的噴(pen)(pen)涂(tu)(tu)(tu)控(kong)制(zhi)柜通過標(biao)準模擬輸出模塊控(kong)制(zhi)噴(pen)(pen)射(she)量(liang)、噴(pen)(pen)射(she)范圍、霧化(hua)等噴(pen)(pen)涂(tu)(tu)(tu)參(can)數

  4、自動噴(pen)涂機(ji)器人(ren)閉環(huan)控制系統(tong)能(neng)自動調節流(liu)量(liang)，提供穩(wen)定的液體(ti)流(liu)量(liang)和良好的最終質(zhi)量(liang)。集(ji)成微動變色閥減少了變色時間和浪(lang)費。

  5、所設計的(de)自(zi)動噴(pen)涂(tu)機器人噴(pen)涂(tu)應用(yong)軟件可以靈(ling)活(huo)地(di)應用(yong)于工作程(cheng)序中(zhong)。預設的(de)噴(pen)涂(tu)參數包(bao)括噴(pen)漆量、霧化控制(zhi)壓力(li)和噴(pen)涂(tu)幅度控制(zhi)壓力(li)。利用(yong)該功能，可以在不需要(yao)輸送鏈實(shi)際運行(xing)的(de)情況下對在線跟(gen)蹤(zong)程(cheng)序進(jin)行(xing)測試(shi)，從而提高教學     效率。

  6、智能(neng)(neng)噴(pen)涂(tu)機(ji)器(qi)人(ren)基本配置(zhi)如下：機(ji)器(qi)人(ren)本體，自(zi)動噴(pen)涂(tu)工藝控制系(xi)統(tong)(tong)(tong)，自(zi)動噴(pen)控系(xi)統(tong)(tong)(tong)，供漆系(xi)統(tong)(tong)(tong)，涂(tu)料自(zi)動配比混合(he)系(xi)統(tong)(tong)(tong)，PLC控制系(xi)統(tong)(tong)(tong)，同步跟蹤系(xi)統(tong)(tong)(tong)，工件自(zi)動識別系(xi)統(tong)(tong)(tong)，機(ji)器(qi)人(ren)自(zi)動調(diao)用程序，自(zi)動清洗自(zi)動換色功能(neng)(neng)，安全(quan)     互鎖控制，周邊配套安裝設備，機(ji)器(qi)人(ren)地軌(gui)移動滑臺(tai)，自(zi)動噴(pen)涂(tu)旋轉臺(tai)，靜(jing)電(dian)噴(pen)槍或者靜(jing)電(dian)旋杯(bei)等主要硬件配置(zhi)。

二、采(cai)用自(zi)動噴涂(tu)(tu)機器(qi)人噴涂(tu)(tu)優勢

  1、柔性大、工作范圍大大；

  2、提高噴涂(tu)質量和材料利用率；

  3、易于(yu)操作和維護，可離線編程，大(da)大(da)的(de)縮短現場調(diao)試(shi)時間；

  4、設備(bei)利用率高(gao)。噴涂(tu)(tu)機(ji)器人的利用率可(ke)達90%-95%。該自(zi)動(dong)噴涂(tu)(tu)機(ji)器人具(ju)有精度高(gao)、靈活性好(hao)、智能(neng)化等優點。另外(wai)，在機(ji)器人涂(tu)(tu)裝過程(cheng)中，可(ke)以對機(ji)器人進行檢測、控制(zhi)、優化、調度、管(guan)理和(he)決策，從而提(ti)高(gao)產量，提(ti)高(gao)質量，降     低成本，減少資源消耗和(he)環境污(wu)染。同時，也是工業自(zi)動(dong)化水平的高(gao)體現。

三(san)、涂裝常見(jian)噴涂工藝有以下幾種：

1、輥涂

輥(gun)(gun)涂(tu)(tu)是以轉(zhuan)(zhuan)輥(gun)(gun)作涂(tu)(tu)料的(de)(de)載體，涂(tu)(tu)料在(zai)轉(zhuan)(zhuan)輥(gun)(gun)表(biao)面(mian)形成一定厚度的(de)(de)濕膜，然后借(jie)助轉(zhuan)(zhuan)輥(gun)(gun)在(zai)轉(zhuan)(zhuan)動過程中與(yu)(yu)被涂(tu)(tu)物(wu)接觸(chu)，將(jiang)涂(tu)(tu)料涂(tu)(tu)敷(fu)在(zai)被涂(tu)(tu)物(wu)的(de)(de)表(biao)面(mian)。輥(gun)(gun)涂(tu)(tu)適(shi)用(yong)于平面(mian)狀的(de)(de)被涂(tu)(tu)物(wu)，廣(guang)泛應用(yong)于金屬板、膠合(he)板、布與(yu)(yu)紙的(de)(de)涂(tu)(tu)裝，特別適(shi)用(yong)于金屬卷材(cai)涂(tu)(tu)裝。

2、空氣噴涂（噴槍加壓縮空氣）

空(kong)氣(qi)噴(pen)(pen)涂是(shi)目前油漆(qi)(qi)涂裝施工(gong)中采用得比較廣泛的一(yi)種涂飾工(gong)藝。空(kong)氣(qi)噴(pen)(pen)涂是(shi)利用壓(ya)縮空(kong)氣(qi)的氣(qi)流(liu)，流(liu)過(guo)噴(pen)(pen)槍噴(pen)(pen)嘴孔形成負壓(ya)，負壓(ya)使漆(qi)(qi)料(liao)從(cong)吸(xi)管吸(xi)入，經噴(pen)(pen)嘴噴(pen)(pen)出，形成漆(qi)(qi)霧，漆(qi)(qi)霧噴(pen)(pen)射到被涂飾零部件表面上形成均勻的漆(qi)(qi)膜。

3、靜電噴涂

靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)涂(tu)(tu)分(fen)液體靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)涂(tu)(tu)，粉末靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)涂(tu)(tu)，其原理是利用高(gao)(gao)壓(ya)靜(jing)(jing)電(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)場(chang)使帶(dai)負電(dian)(dian)(dian)(dian)的涂(tu)(tu)料(liao)(liao)微粒沿著(zhu)電(dian)(dian)(dian)(dian)場(chang)相反的方(fang)向定向運(yun)動，并(bing)將(jiang)涂(tu)(tu)料(liao)(liao)微粒吸附在工件表面的一種噴(pen)(pen)(pen)涂(tu)(tu)方(fang)法。靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)涂(tu)(tu)設備(bei)由噴(pen)(pen)(pen)槍(qiang)、噴(pen)(pen)(pen)杯以及靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)涂(tu)(tu)高(gao)(gao)壓(ya)電(dian)(dian)(dian)(dian)源等(deng)組(zu)成。液體靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)槍(qiang)分(fen)手動水(shui)(shui)性(xing)、油性(xing)靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)槍(qiang)，自動水(shui)(shui)性(xing)、油性(xing)靜(jing)(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)槍(qiang)，水(shui)(shui)性(xing)、油性(xing)自動靜(jing)(jing)電(dian)(dian)(dian)(dian)旋(xuan)杯霧化器等(deng)，供漆系(xi)(xi)(xi)統(tong)一般分(fen)低壓(ya)涂(tu)(tu)料(liao)(liao)輸送壓(ya)力(li)桶(tong)或者(zhe)隔膜泵(beng)，高(gao)(gao)壓(ya)柱塞泵(beng)供漆系(xi)(xi)(xi)統(tong)，涂(tu)(tu)料(liao)(liao)自動配比混合系(xi)(xi)(xi)統(tong)，自動換(huan)色控(kong)制(zhi)系(xi)(xi)(xi)統(tong)，杯頭自動清洗控(kong)制(zhi)系(xi)(xi)(xi)統(tong)，精密流(liu)量閉(bi)環控(kong)制(zhi)系(xi)(xi)(xi)統(tong)，齒輪泵(beng)精密流(liu)量控(kong)制(zhi)系(xi)(xi)(xi)統(tong)等(deng)噴(pen)(pen)(pen)涂(tu)(tu)。

4、電泳噴涂

電泳(yong)涂裝(zhuang)(electro-coating)是(shi)(shi)利用(yong)(yong)外加電(dian)(dian)(dian)(dian)場使懸浮(fu)于(yu)電(dian)(dian)(dian)(dian)泳(yong)液(ye)中的(de)(de)(de)顏料(liao)(liao)和(he)樹脂等微(wei)粒定向(xiang)遷移并沉(chen)積(ji)于(yu)電(dian)(dian)(dian)(dian)極之一的(de)(de)(de)基(ji)底(di)表面(mian)的(de)(de)(de)涂(tu)裝方(fang)法。電(dian)(dian)(dian)(dian)泳(yong)涂(tu)裝的(de)(de)(de)原理發(fa)明于(yu)是(shi)(shi)20世紀(ji)30年(nian)代(dai)末，但開發(fa)這一技術并獲(huo)得(de)(de)工(gong)業(ye)應用(yong)(yong)是(shi)(shi)在1963年(nian)以后，電(dian)(dian)(dian)(dian)泳(yong)涂(tu)裝是(shi)(shi)近(jin)30年(nian)來發(fa)展起來的(de)(de)(de)一種(zhong)特殊涂(tu)膜(mo)形成方(fang)法，是(shi)(shi)對(dui)水(shui)性涂(tu)料(liao)(liao)最具有實際意義的(de)(de)(de)施(shi)工(gong)工(gong)藝(yi)。電(dian)(dian)(dian)(dian)泳(yong)工(gong)藝(yi)分為(wei)陽(yang)極電(dian)(dian)(dian)(dian)泳(yong)和(he)陰(yin)極電(dian)(dian)(dian)(dian)泳(yong)。若(ruo)涂(tu)料(liao)(liao)粒子帶負電(dian)(dian)(dian)(dian)，工(gong)件(jian)(jian)為(wei)陽(yang)極，涂(tu)料(liao)(liao)粒子在電(dian)(dian)(dian)(dian)場力作用(yong)(yong)下在工(gong)件(jian)(jian)沉(chen)積(ji)成膜(mo)稱(cheng)為(wei)陽(yang)極電(dian)(dian)(dian)(dian)泳(yong)；反之，若(ruo)涂(tu)料(liao)(liao)粒子帶正電(dian)(dian)(dian)(dian)，工(gong)件(jian)(jian)為(wei)陰(yin)極，涂(tu)料(liao)(liao)粒子在工(gong)件(jian)(jian)上沉(chen)積(ji)成膜(mo)稱(cheng)為(wei)陰(yin)極電(dian)(dian)(dian)(dian)泳(yong)電(dian)(dian)(dian)(dian)源(yuan)涂(tu)裝工(gong)藝(yi)一般(ban)應用(yong)(yong)于(yu)汽車(che)車(che)身的(de)(de)(de)前處理底(di)漆防(fang)銹車(che)身底(di)漆，全方(fang)位無(wu)死角的(de)(de)(de)一種(zhong)電(dian)(dian)(dian)(dian)泳(yong)工(gong)藝(yi)，具有水(shui)溶性、無(wu)毒、易于(yu)自動化控制等特點，迅速在汽車(che)、建材、五金、家電(dian)(dian)(dian)(dian)等行業(ye)得(de)(de)到(dao)廣泛(fan)的(de)(de)(de)應用(yong)(yong)。

5、高壓無空氣噴涂

也稱(cheng)無(wu)氣(qi)(qi)(qi)(qi)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)，是指使用(yong)高壓柱塞泵，直接(jie)將油漆(qi)(qi)加(jia)壓，形成高壓力(li)的(de)油漆(qi)(qi)，通過(guo)手動(dong)或者(zhe)自動(dong)噴(pen)(pen)(pen)槍噴(pen)(pen)(pen)出槍口形成霧化氣(qi)(qi)(qi)(qi)流作(zuo)用(yong)于(yu)物體表面(mian)（墻面(mian)或木器面(mian)）的(de)一種噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)方式(shi)(shi)。相(xiang)對于(yu)有氣(qi)(qi)(qi)(qi)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)而言，漆(qi)(qi)面(mian)均(jun)勻，無(wu)顆粒(li)感。由(you)于(yu)與空氣(qi)(qi)(qi)(qi)隔(ge)絕，油漆(qi)(qi)干燥、干凈(jing)。無(wu)氣(qi)(qi)(qi)(qi)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)可(ke)用(yong)于(yu)高粘度油漆(qi)(qi)的(de)施工，而且邊緣清晰，甚至(zhi)可(ke)用(yong)于(yu)一些有邊界要求的(de)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)項目(mu)。比(bi)如：鋼箱(xiang)橋(qiao)梁防腐(fu)噴(pen)(pen)(pen)漆(qi)(qi)，輪船(chuan)船(chuan)舶的(de)防腐(fu)噴(pen)(pen)(pen)漆(qi)(qi)，工程機(ji)械行業，橋(qiao)梁鐵路(lu)墊板或者(zhe)減震支(zhi)座的(de)防腐(fu)噴(pen)(pen)(pen)漆(qi)(qi)，根據機(ji)械類型，也分為氣(qi)(qi)(qi)(qi)動(dong)式(shi)(shi)無(wu)氣(qi)(qi)(qi)(qi)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)、電動(dong)式(shi)(shi)無(wu)氣(qi)(qi)(qi)(qi)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)、內燃式(shi)(shi)無(wu)氣(qi)(qi)(qi)(qi)噴(pen)(pen)(pen)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)等多種。根據不同(tong)的(de)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)工藝，選擇不同(tong)的(de)噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)方式(shi)(shi)，智能噴(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)器人應用(yong)是未來(lai)發展的(de)趨勢(shi)。

三、采用自動(dong)噴(pen)涂(tu)機器人噴(pen)涂(tu)優勢

    1、柔性大(da)、工作范圍(wei)大(da)大(da)；

   2、提高噴涂(tu)質量和材(cai)料(liao)利用率(lv)；

   3、易于(yu)操作和維(wei)護，可(ke)離線編程，大(da)大(da)的縮短現場調試時間；

   4、設備(bei)利用(yong)率高(gao)(gao)。噴涂(tu)機(ji)器(qi)人(ren)的利用(yong)率可(ke)達90%-95%。該自(zi)動噴涂(tu)機(ji)器(qi)人(ren)具有精(jing)度高(gao)(gao)、靈活性好(hao)、智能化(hua)(hua)等優(you)點。另外(wai)，在機(ji)器(qi)人(ren)涂(tu)裝過程中(zhong)，可(ke)以對(dui)機(ji)器(qi)人(ren)進(jin)行檢測(ce)、控制、優(you)化(hua)(hua)、調度、管理和(he)(he)決策(ce)，從而提高(gao)(gao)產量(liang)，提高(gao)(gao)質量(liang)，降         低成本，減少資源消耗和(he)(he)環(huan)境污(wu)染。同時，也是工(gong)業自(zi)動化(hua)(hua)水平的高(gao)(gao)體現(xian)。