杰瑞斯智能噴涂機器人系(xi)統結(jie)構(gou)與噴涂工藝

【JERRYS ROBOT】

一、自動噴涂機器人系統結構

  1、對于空氣(qi)噴(pen)槍和靜電轉杯噴(pen)涂，自動噴(pen)涂機器人可以直接修改噴(pen)漆量、霧化控制壓力(li)、噴(pen)涂范圍控制壓力(li)等噴(pen)涂參數，大大提高(gao)了噴(pen)涂過(guo)程控制的效(xiao)率。

  2、從(cong)安全、可靠(kao)、高效(xiao)的角(jiao)度設(she)計了自動噴涂(tu)機器(qi)人控制器(qi)。內(nei)部模塊化設(she)計結構，使功能(neng)升級和維護(hu)更(geng)加方(fang)便。對于噴霧應(ying)用，內(nei)部有(you)一個(ge)垂直(zhi)空氣凈(jing)化控制模塊，其(qi)示教面板也是防爆的。

  3、自(zi)動噴(pen)涂(tu)機器人的噴(pen)涂(tu)控(kong)(kong)制柜(ju)通過標準模(mo)擬輸(shu)出模(mo)塊控(kong)(kong)制噴(pen)射(she)(she)量、噴(pen)射(she)(she)范(fan)圍、霧化(hua)等噴(pen)涂(tu)參(can)數

  4、自動(dong)(dong)噴(pen)涂機器人閉環控制系統能自動(dong)(dong)調節流(liu)量(liang)，提供穩(wen)定的液體流(liu)量(liang)和良好(hao)的最終質量(liang)。集成微動(dong)(dong)變色閥減少了變色時間和浪費。

  5、所設計的(de)自(zi)動噴涂機器人噴涂應用(yong)軟件可(ke)以靈活地應用(yong)于工作程(cheng)序(xu)中。預設的(de)噴涂參數包括噴漆量、霧化控制壓力和(he)噴涂幅(fu)度(du)控制壓力。利用(yong)該功能，可(ke)以在不需要(yao)輸送鏈實際運行的(de)情況(kuang)下對(dui)在線(xian)跟蹤程(cheng)序(xu)進(jin)行測試，從而提高(gao)教學效率(lv)。

  6、智能噴(pen)涂(tu)機(ji)器(qi)(qi)人(ren)基本(ben)配(pei)(pei)置如(ru)下：機(ji)器(qi)(qi)人(ren)本(ben)體(ti)，自(zi)(zi)(zi)動(dong)(dong)噴(pen)涂(tu)工(gong)藝控制(zhi)(zhi)系(xi)(xi)統(tong)，自(zi)(zi)(zi)動(dong)(dong)噴(pen)控系(xi)(xi)統(tong)，供漆系(xi)(xi)統(tong)，涂(tu)料自(zi)(zi)(zi)動(dong)(dong)配(pei)(pei)比混合(he)系(xi)(xi)統(tong)，PLC控制(zhi)(zhi)系(xi)(xi)統(tong)，同步跟蹤(zong)系(xi)(xi)統(tong)，工(gong)件(jian)自(zi)(zi)(zi)動(dong)(dong)識(shi)別系(xi)(xi)統(tong)，機(ji)器(qi)(qi)人(ren)自(zi)(zi)(zi)動(dong)(dong)調用程序，自(zi)(zi)(zi)動(dong)(dong)清洗自(zi)(zi)(zi)動(dong)(dong)換色功(gong)能，安全互(hu)鎖控制(zhi)(zhi)，周邊配(pei)(pei)套安裝設備，機(ji)器(qi)(qi)     人(ren)地軌(gui)移動(dong)(dong)滑臺，自(zi)(zi)(zi)動(dong)(dong)噴(pen)涂(tu)旋轉臺，靜(jing)電噴(pen)槍或者靜(jing)電旋杯等主要(yao)硬件(jian)配(pei)(pei)置。

二、采(cai)用自動噴(pen)涂機器人噴(pen)涂優勢

   1、柔性大、工(gong)作范圍大大；

   2、提(ti)高(gao)噴涂質(zhi)量和材(cai)料利用率；

   3、易于操(cao)作和(he)維(wei)護(hu)，可離線編(bian)程(cheng)，大大的縮(suo)短現場調試時間；

   4、設備利用率高。噴涂機器(qi)(qi)(qi)人(ren)的利用率可(ke)達90%-95%。該自動(dong)噴涂機器(qi)(qi)(qi)人(ren)具有(you)精度高、靈活(huo)性(xing)好、智(zhi)能化等優點。另外，在機器(qi)(qi)(qi)人(ren)涂裝過程中，可(ke)以對機器(qi)(qi)(qi)人(ren)進行檢測、控制、優化、調(diao)度、管理(li)和決策，從而提高產量，提高質量，降低成本，

     減少資源消(xiao)耗(hao)和環境污染。同時(shi)，也是工業自動(dong)化水平的高體(ti)現。

三、涂(tu)(tu)裝常見噴涂(tu)(tu)工藝有以下幾(ji)種(zhong)：

1、輥涂

輥(gun)(gun)(gun)涂(tu)(tu)是以轉(zhuan)輥(gun)(gun)(gun)作涂(tu)(tu)料(liao)(liao)的載體，涂(tu)(tu)料(liao)(liao)在(zai)轉(zhuan)輥(gun)(gun)(gun)表(biao)面形成(cheng)一(yi)定厚度的濕(shi)膜，然后借助(zhu)轉(zhuan)輥(gun)(gun)(gun)在(zai)轉(zhuan)動過程中與(yu)被(bei)涂(tu)(tu)物(wu)接觸(chu)，將涂(tu)(tu)料(liao)(liao)涂(tu)(tu)敷在(zai)被(bei)涂(tu)(tu)物(wu)的表(biao)面。輥(gun)(gun)(gun)涂(tu)(tu)適用于平面狀的被(bei)涂(tu)(tu)物(wu)，廣泛應用于金(jin)屬(shu)板(ban)、膠合板(ban)、布與(yu)紙的涂(tu)(tu)裝，特別適用于金(jin)屬(shu)卷材涂(tu)(tu)裝。

2、空氣噴涂（噴槍加壓縮空氣）

空(kong)氣(qi)噴涂是(shi)目(mu)前(qian)油漆(qi)(qi)涂裝施工(gong)中采用得(de)比較廣泛的(de)一(yi)種涂飾工(gong)藝(yi)。空(kong)氣(qi)噴涂是(shi)利用壓縮空(kong)氣(qi)的(de)氣(qi)流，流過噴槍噴嘴(zui)孔形(xing)(xing)成(cheng)(cheng)負壓，負壓使漆(qi)(qi)料(liao)從吸管吸入(ru)，經(jing)噴嘴(zui)噴出，形(xing)(xing)成(cheng)(cheng)漆(qi)(qi)霧(wu)(wu)，漆(qi)(qi)霧(wu)(wu)噴射到被涂飾零部件(jian)表面(mian)上(shang)形(xing)(xing)成(cheng)(cheng)均勻的(de)漆(qi)(qi)膜。

3、靜電噴涂

   靜(jing)(jing)(jing)電(dian)(dian)噴(pen)(pen)涂(tu)分液(ye)體靜(jing)(jing)(jing)電(dian)(dian)噴(pen)(pen)涂(tu)，粉(fen)末靜(jing)(jing)(jing)電(dian)(dian)噴(pen)(pen)涂(tu)，其原理(li)是利用(yong)高壓靜(jing)(jing)(jing)電(dian)(dian)電(dian)(dian)場使(shi)帶負(fu)電(dian)(dian)的涂(tu)料微粒沿著電(dian)(dian)場相反的方(fang)向定向運動(dong)(dong)，并(bing)將涂(tu)料微粒吸附在(zai)工件表面的一種(zhong)噴(pen)(pen)涂(tu)方(fang)法。靜(jing)(jing)(jing)電(dian)(dian)噴(pen)(pen)涂(tu)設備由噴(pen)(pen)槍、噴(pen)(pen)杯(bei)以及靜(jing)(jing)(jing)電(dian)(dian)噴(pen)(pen)涂(tu)高壓電(dian)(dian)源等組成。液(ye)體靜(jing)(jing)(jing)電(dian)(dian)噴(pen)(pen)槍分手動(dong)(dong)水(shui)(shui)性(xing)(xing)(xing)、油(you)(you)(you)性(xing)(xing)(xing)靜(jing)(jing)(jing)電(dian)(dian)噴(pen)(pen)槍，自動(dong)(dong)水(shui)(shui)性(xing)(xing)(xing)、油(you)(you)(you)性(xing)(xing)(xing)靜(jing)(jing)(jing)電(dian)(dian)噴(pen)(pen)槍，水(shui)(shui)性(xing)(xing)(xing)、油(you)(you)(you)性(xing)(xing)(xing)自動(dong)(dong)靜(jing)(jing)(jing)電(dian)(dian)旋杯(bei)霧化器等，供漆系(xi)統(tong)(tong)一般分低(di)壓涂(tu)料輸送壓力桶或者隔(ge)膜泵(beng)，高壓柱塞泵(beng)供漆系(xi)統(tong)(tong)，涂(tu)料自動(dong)(dong)配比混合系(xi)統(tong)(tong)，自動(dong)(dong)換色控制系(xi)統(tong)(tong)，杯(bei)頭(tou)自動(dong)(dong)清洗控制系(xi)統(tong)(tong)，精密(mi)流(liu)量閉環控制系(xi)統(tong)(tong)，齒輪(lun)泵(beng)精密(mi)流(liu)量控制系(xi)統(tong)(tong)等噴(pen)(pen)涂(tu)。

4、電泳噴涂

   電泳涂(tu)裝(electro-coating)是利用(yong)(yong)外加電(dian)(dian)(dian)(dian)(dian)(dian)(dian)場使懸浮(fu)于(yu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)泳(yong)(yong)液中的(de)(de)顏料(liao)和(he)(he)樹脂等微粒定向遷移并沉(chen)積(ji)于(yu)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)極之一的(de)(de)基(ji)底(di)表面的(de)(de)涂(tu)(tu)裝(zhuang)方法。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)泳(yong)(yong)涂(tu)(tu)裝(zhuang)的(de)(de)原理發明于(yu)是20世(shi)紀(ji)30年代(dai)末，但(dan)開發這一技術并獲得工(gong)(gong)(gong)業(ye)應(ying)用(yong)(yong)是在(zai)1963年以(yi)后，電(dian)(dian)(dian)(dian)(dian)(dian)(dian)泳(yong)(yong)涂(tu)(tu)裝(zhuang)是近30年來(lai)發展(zhan)起來(lai)的(de)(de)一種特殊涂(tu)(tu)膜形(xing)成方法，是對水性(xing)涂(tu)(tu)料(liao)最具有實際意(yi)義的(de)(de)施工(gong)(gong)(gong)工(gong)(gong)(gong)藝(yi)(yi)。電(dian)(dian)(dian)(dian)(dian)(dian)(dian)泳(yong)(yong)工(gong)(gong)(gong)藝(yi)(yi)分為陽(yang)極電(dian)(dian)(dian)(dian)(dian)(dian)(dian)泳(yong)(yong)和(he)(he)陰(yin)極電(dian)(dian)(dian)(dian)(dian)(dian)(dian)泳(yong)(yong)。若涂(tu)(tu)料(liao)粒子(zi)帶負電(dian)(dian)(dian)(dian)(dian)(dian)(dian)，工(gong)(gong)(gong)件為陽(yang)極，涂(tu)(tu)料(liao)粒子(zi)在(zai)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)場力作用(yong)(yong)下在(zai)工(gong)(gong)(gong)件沉(chen)積(ji)成膜稱為陽(yang)極電(dian)(dian)(dian)(dian)(dian)(dian)(dian)泳(yong)(yong)；反之，若涂(tu)(tu)料(liao)粒子(zi)帶正(zheng)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)，工(gong)(gong)(gong)件為陰(yin)極，涂(tu)(tu)料(liao)粒子(zi)在(zai)工(gong)(gong)(gong)件上沉(chen)積(ji)成膜稱為陰(yin)極電(dian)(dian)(dian)(dian)(dian)(dian)(dian)泳(yong)(yong)電(dian)(dian)(dian)(dian)(dian)(dian)(dian)源涂(tu)(tu)裝(zhuang)工(gong)(gong)(gong)藝(yi)(yi)一般應(ying)用(yong)(yong)于(yu)汽(qi)車(che)車(che)身的(de)(de)前處理底(di)漆(qi)防(fang)銹車(che)身底(di)漆(qi)，全方位無死角(jiao)的(de)(de)一種電(dian)(dian)(dian)(dian)(dian)(dian)(dian)泳(yong)(yong)工(gong)(gong)(gong)藝(yi)(yi)，具有水溶性(xing)、無毒(du)、易(yi)于(yu)自(zi)動化控制等特點，迅速(su)在(zai)汽(qi)車(che)、建材(cai)、五(wu)金(jin)、家電(dian)(dian)(dian)(dian)(dian)(dian)(dian)等行業(ye)得到廣(guang)泛的(de)(de)應(ying)用(yong)(yong)。

5、高壓無空氣噴涂

   也(ye)稱無氣噴(pen)(pen)(pen)涂(tu)(tu)(tu)，是(shi)(shi)指使(shi)用高壓柱(zhu)塞泵，直接(jie)將油(you)漆(qi)(qi)加壓，形成(cheng)高壓力的(de)油(you)漆(qi)(qi)，通過手(shou)動或者(zhe)自動噴(pen)(pen)(pen)槍(qiang)噴(pen)(pen)(pen)出槍(qiang)口形成(cheng)霧(wu)化(hua)氣流作(zuo)用于(yu)(yu)物體表面(mian)（墻面(mian)或木器(qi)面(mian)）的(de)一(yi)種(zhong)噴(pen)(pen)(pen)涂(tu)(tu)(tu)方式(shi)(shi)(shi)。相對(dui)于(yu)(yu)有氣噴(pen)(pen)(pen)涂(tu)(tu)(tu)而(er)言，漆(qi)(qi)面(mian)均勻(yun)，無顆粒感。由(you)于(yu)(yu)與空(kong)氣隔絕，油(you)漆(qi)(qi)干(gan)燥、干(gan)凈。無氣噴(pen)(pen)(pen)涂(tu)(tu)(tu)可用于(yu)(yu)高粘(zhan)度油(you)漆(qi)(qi)的(de)施工(gong)，而(er)且邊(bian)緣清晰，甚至可用于(yu)(yu)一(yi)些有邊(bian)界要(yao)求的(de)噴(pen)(pen)(pen)涂(tu)(tu)(tu)項目(mu)。比如(ru)：鋼箱橋梁防(fang)腐噴(pen)(pen)(pen)漆(qi)(qi)，輪(lun)船船舶的(de)防(fang)腐噴(pen)(pen)(pen)漆(qi)(qi)，工(gong)程機(ji)械(xie)行業，橋梁鐵路墊板或者(zhe)減震支(zhi)座的(de)防(fang)腐噴(pen)(pen)(pen)漆(qi)(qi)，根據機(ji)械(xie)類(lei)型，也(ye)分為氣動式(shi)(shi)(shi)無氣噴(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)、電動式(shi)(shi)(shi)無氣噴(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)、內(nei)燃式(shi)(shi)(shi)無氣噴(pen)(pen)(pen)噴(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)等多種(zhong)。根據不同(tong)的(de)噴(pen)(pen)(pen)涂(tu)(tu)(tu)工(gong)藝(yi)，選擇不同(tong)的(de)噴(pen)(pen)(pen)涂(tu)(tu)(tu)方式(shi)(shi)(shi)，智能噴(pen)(pen)(pen)涂(tu)(tu)(tu)機(ji)器(qi)人應用是(shi)(shi)未來發(fa)展的(de)趨(qu)勢。