杰瑞斯智能機器人自動(dong)噴漆&噴砂(sha)的優(you)勢
一、自動噴涂機器人系統(tong)結(jie)構
1、對(dui)于空氣噴(pen)(pen)槍和靜電轉杯噴(pen)(pen)涂(tu)，自動噴(pen)(pen)涂(tu)機器人可以直接修改噴(pen)(pen)漆(qi)量、霧化控(kong)制(zhi)壓力、噴(pen)(pen)涂(tu)范圍控(kong)制(zhi)壓力等(deng)噴(pen)(pen)涂(tu)參(can)數，大大提(ti)高了(le)噴(pen)(pen)涂(tu)過程控(kong)制(zhi)的效(xiao)率。
2、從安全、可靠、高效的角度設計了自動噴涂機器人控制器。內部模(mo)(mo)塊(kuai)化設計結(jie)構，使功能升級和維護更加(jia)方(fang)便。對于噴霧應用，內部有(you)一(yi)個(ge)垂(chui)直(zhi)空氣凈化控制模(mo)(mo)塊(kuai)，其示教(jiao)面板也是防爆的。
3、自動噴(pen)涂(tu)機器人的噴(pen)涂(tu)控制柜通(tong)過標準模(mo)擬輸出(chu)模(mo)塊控制噴(pen)射量、噴(pen)射范圍、霧化等噴(pen)涂(tu)參數
4、 自動噴涂機(ji)器人閉環控(kong)制系(xi)統能自動調節流(liu)量，提供穩定的(de)液(ye)體流(liu)量和(he)良好的(de)最終質量。集成微動變色閥減少了(le)變色時間和(he)浪費。
5、所(suo)設(she)(she)計的自(zi)動(dong)噴涂機器(qi)人噴涂應(ying)用軟(ruan)件可以靈活地(di)應(ying)用于工(gong)作程序中。預設(she)(she)的噴涂參數包(bao)括噴漆量、霧(wu)化控制壓力和噴涂幅度控制壓力。利用該功能，可以在不需要輸送鏈實際運行的情況(kuang)下對在線(xian)跟(gen)蹤程序進行測試，從而提高教學效率。
6、智能(neng)噴(pen)涂(tu)機(ji)器(qi)人基本(ben)配置如(ru)下(xia)：機(ji)器(qi)人本(ben)體，自(zi)(zi)(zi)動(dong)(dong)噴(pen)涂(tu)工藝控(kong)制(zhi)系(xi)統，自(zi)(zi)(zi)動(dong)(dong)噴(pen)控(kong)系(xi)統，供漆系(xi)統，涂(tu)料自(zi)(zi)(zi)動(dong)(dong)配比混(hun)合系(xi)統，PLC控(kong)制(zhi)系(xi)統，同(tong)步跟蹤(zong)系(xi)統，工件自(zi)(zi)(zi)動(dong)(dong)識別(bie)系(xi)統，機(ji)器(qi)人自(zi)(zi)(zi)動(dong)(dong)調用程序，自(zi)(zi)(zi)動(dong)(dong)清洗自(zi)(zi)(zi)動(dong)(dong)換色功能(neng)，安(an)全互鎖控(kong)制(zhi)，周邊配套安(an)裝(zhuang)設備，機(ji)器(qi)人地軌移(yi)動(dong)(dong)滑臺(tai)，自(zi)(zi)(zi)動(dong)(dong)噴(pen)涂(tu)旋轉臺(tai)，靜電噴(pen)槍或者靜電旋杯等主(zhu)要(yao)硬件配置。
二、采用自動噴(pen)涂機器人噴(pen)涂優(you)勢(shi)
1、柔性(xing)大、工作范(fan)圍大大；
2、提高噴涂(tu)質量和材料利(li)用率；
3、易于操作和(he)維(wei)護，可離線編程，大(da)大(da)的(de)縮短現(xian)場調試時間；
4、設備利(li)用率(lv)高。噴(pen)涂(tu)(tu)(tu)機(ji)(ji)器人(ren)的利(li)用率(lv)可(ke)達90%-95%。該自動噴(pen)涂(tu)(tu)(tu)機(ji)(ji)器人(ren)具有精度(du)高、靈活性好、智能化等(deng)優點。另外，在機(ji)(ji)器人(ren)涂(tu)(tu)(tu)裝過(guo)程(cheng)中(zhong)，可(ke)以對機(ji)(ji)器人(ren)進行(xing)檢測、控制(zhi)、優化、調度(du)、管理和決(jue)策，從(cong)而提高產(chan)量，提高質量，降低成本，減少(shao)資源消(xiao)耗(hao)和環境(jing)污染。同時，也是工業(ye)自動化水(shui)平的高體現(xian)。
三、涂裝常見噴涂工藝有以下(xia)幾種：
1、輥涂
輥(gun)涂(tu)(tu)(tu)(tu)是以轉(zhuan)(zhuan)輥(gun)作(zuo)涂(tu)(tu)(tu)(tu)料(liao)的(de)載(zai)體(ti)，涂(tu)(tu)(tu)(tu)料(liao)在(zai)轉(zhuan)(zhuan)輥(gun)表面形成一定厚度的(de)濕膜，然后(hou)借助(zhu)轉(zhuan)(zhuan)輥(gun)在(zai)轉(zhuan)(zhuan)動過程(cheng)中與被(bei)涂(tu)(tu)(tu)(tu)物接觸，將(jiang)涂(tu)(tu)(tu)(tu)料(liao)涂(tu)(tu)(tu)(tu)敷在(zai)被(bei)涂(tu)(tu)(tu)(tu)物的(de)表面。輥(gun)涂(tu)(tu)(tu)(tu)適(shi)(shi)用于(yu)(yu)平面狀(zhuang)的(de)被(bei)涂(tu)(tu)(tu)(tu)物，廣(guang)泛應用于(yu)(yu)金屬板、膠合(he)板、布與紙的(de)涂(tu)(tu)(tu)(tu)裝(zhuang)，特別適(shi)(shi)用于(yu)(yu)金屬卷材涂(tu)(tu)(tu)(tu)裝(zhuang)。
2、空氣噴涂(tu)（噴槍加壓縮空氣）
空氣噴涂(tu)是目(mu)前油(you)漆(qi)涂(tu)裝施工(gong)中采(cai)用得比(bi)較廣(guang)泛的(de)一(yi)種涂(tu)飾工(gong)藝(yi)。空氣噴涂(tu)是利(li)用壓縮空氣的(de)氣流，流過噴槍噴嘴(zui)(zui)孔形成負壓，負壓使漆(qi)料從吸(xi)管吸(xi)入，經噴嘴(zui)(zui)噴出，形成漆(qi)霧，漆(qi)霧噴射到(dao)被涂(tu)飾零部件表(biao)面上形成均(jun)勻的(de)漆(qi)膜。
3、靜(jing)電噴涂
靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)涂(tu)(tu)分液體靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)涂(tu)(tu)，粉末靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)涂(tu)(tu)，其原理(li)是利用高(gao)(gao)壓靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)電(dian)(dian)(dian)(dian)(dian)場使帶(dai)負電(dian)(dian)(dian)(dian)(dian)的(de)涂(tu)(tu)料(liao)微(wei)粒沿(yan)著電(dian)(dian)(dian)(dian)(dian)場相反的(de)方向(xiang)定向(xiang)運動(dong)(dong)，并(bing)將涂(tu)(tu)料(liao)微(wei)粒吸附在工件(jian)表面的(de)一種噴(pen)(pen)(pen)涂(tu)(tu)方法。靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)涂(tu)(tu)設備由噴(pen)(pen)(pen)槍、噴(pen)(pen)(pen)杯(bei)以及(ji)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)涂(tu)(tu)高(gao)(gao)壓電(dian)(dian)(dian)(dian)(dian)源等組成。液體靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)槍分手動(dong)(dong)水(shui)性(xing)、油(you)(you)性(xing)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)槍，自(zi)動(dong)(dong)水(shui)性(xing)、油(you)(you)性(xing)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)槍，水(shui)性(xing)、油(you)(you)性(xing)自(zi)動(dong)(dong)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)旋杯(bei)霧化(hua)器等，供漆系(xi)(xi)統(tong)(tong)一般(ban)分低壓涂(tu)(tu)料(liao)輸送壓力桶或者隔(ge)膜泵，高(gao)(gao)壓柱(zhu)塞泵供漆系(xi)(xi)統(tong)(tong)，涂(tu)(tu)料(liao)自(zi)動(dong)(dong)配比(bi)混合系(xi)(xi)統(tong)(tong)，自(zi)動(dong)(dong)換(huan)色控制(zhi)系(xi)(xi)統(tong)(tong)，杯(bei)頭自(zi)動(dong)(dong)清洗控制(zhi)系(xi)(xi)統(tong)(tong)，精密流量閉環控制(zhi)系(xi)(xi)統(tong)(tong)，齒輪(lun)泵精密流量控制(zhi)系(xi)(xi)統(tong)(tong)等噴(pen)(pen)(pen)涂(tu)(tu)。
4、電泳噴(pen)涂
電泳涂裝(electro-coating)是(shi)利用(yong)外(wai)加電(dian)(dian)(dian)(dian)(dian)場(chang)使(shi)懸浮(fu)于(yu)(yu)電(dian)(dian)(dian)(dian)(dian)泳(yong)液(ye)中的(de)顏(yan)料(liao)和樹脂等(deng)微粒(li)(li)定向(xiang)遷移并沉積(ji)(ji)于(yu)(yu)電(dian)(dian)(dian)(dian)(dian)極(ji)之(zhi)(zhi)一(yi)的(de)基(ji)底表面的(de)涂(tu)(tu)(tu)裝(zhuang)方法。電(dian)(dian)(dian)(dian)(dian)泳(yong)涂(tu)(tu)(tu)裝(zhuang)的(de)原理發明(ming)于(yu)(yu)是(shi)20世(shi)紀30年(nian)代(dai)末，但(dan)開發這一(yi)技術并獲得(de)工(gong)(gong)業應用(yong)是(shi)在(zai)1963年(nian)以后，電(dian)(dian)(dian)(dian)(dian)泳(yong)涂(tu)(tu)(tu)裝(zhuang)是(shi)近30年(nian)來(lai)發展起來(lai)的(de)一(yi)種(zhong)特殊涂(tu)(tu)(tu)膜形成(cheng)方法，是(shi)對(dui)水性涂(tu)(tu)(tu)料(liao)最具有實(shi)際意義(yi)的(de)施工(gong)(gong)工(gong)(gong)藝(yi)(yi)。電(dian)(dian)(dian)(dian)(dian)泳(yong)工(gong)(gong)藝(yi)(yi)分為陽(yang)極(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)和陰極(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)。若涂(tu)(tu)(tu)料(liao)粒(li)(li)子(zi)帶負電(dian)(dian)(dian)(dian)(dian)，工(gong)(gong)件(jian)為陽(yang)極(ji)，涂(tu)(tu)(tu)料(liao)粒(li)(li)子(zi)在(zai)電(dian)(dian)(dian)(dian)(dian)場(chang)力(li)作用(yong)下在(zai)工(gong)(gong)件(jian)沉積(ji)(ji)成(cheng)膜稱為陽(yang)極(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)；反之(zhi)(zhi)，若涂(tu)(tu)(tu)料(liao)粒(li)(li)子(zi)帶正電(dian)(dian)(dian)(dian)(dian)，工(gong)(gong)件(jian)為陰極(ji)，涂(tu)(tu)(tu)料(liao)粒(li)(li)子(zi)在(zai)工(gong)(gong)件(jian)上沉積(ji)(ji)成(cheng)膜稱為陰極(ji)電(dian)(dian)(dian)(dian)(dian)泳(yong)電(dian)(dian)(dian)(dian)(dian)源(yuan)涂(tu)(tu)(tu)裝(zhuang)工(gong)(gong)藝(yi)(yi)一(yi)般應用(yong)于(yu)(yu)汽車車身(shen)的(de)前處理底漆防銹車身(shen)底漆，全方位無死(si)角的(de)一(yi)種(zhong)電(dian)(dian)(dian)(dian)(dian)泳(yong)工(gong)(gong)藝(yi)(yi)，具有水溶性、無毒、易于(yu)(yu)自動(dong)化(hua)控制等(deng)特點，迅速在(zai)汽車、建材、五金、家(jia)電(dian)(dian)(dian)(dian)(dian)等(deng)行業得(de)到(dao)廣泛的(de)應用(yong)。
5、高壓無空氣(qi)噴(pen)涂(tu)
也稱無(wu)氣(qi)(qi)噴(pen)(pen)涂(tu)(tu)，是指使(shi)用(yong)高壓柱塞泵(beng)，直(zhi)接將(jiang)油(you)漆加(jia)壓，形成高壓力的(de)油(you)漆，通(tong)過手動(dong)或者自(zi)動(dong)噴(pen)(pen)槍(qiang)噴(pen)(pen)出槍(qiang)口形成霧化氣(qi)(qi)流作用(yong)于物體表面(mian)（墻面(mian)或木器面(mian)）的(de)一(yi)種噴(pen)(pen)涂(tu)(tu)方式(shi)。相(xiang)對于有氣(qi)(qi)噴(pen)(pen)涂(tu)(tu)而言，漆面(mian)均(jun)勻，無(wu)顆粒(li)感。由(you)于與空氣(qi)(qi)隔絕，油(you)漆干燥(zao)、干凈。無(wu)氣(qi)(qi)噴(pen)(pen)涂(tu)(tu)可用(yong)于高粘度油(you)漆的(de)施工(gong)，而且邊緣清晰，甚至可用(yong)于一(yi)些有邊界要求的(de)噴(pen)(pen)涂(tu)(tu)項目。比如：鋼箱(xiang)橋梁(liang)防(fang)(fang)腐噴(pen)(pen)漆，輪(lun)船(chuan)(chuan)船(chuan)(chuan)舶的(de)防(fang)(fang)腐噴(pen)(pen)漆，工(gong)程機(ji)械(xie)行業，橋梁(liang)鐵(tie)路墊板或者減震支座的(de)防(fang)(fang)腐噴(pen)(pen)漆，根(gen)據機(ji)械(xie)類型，也分為氣(qi)(qi)動(dong)式(shi)無(wu)氣(qi)(qi)噴(pen)(pen)涂(tu)(tu)機(ji)、電動(dong)式(shi)無(wu)氣(qi)(qi)噴(pen)(pen)涂(tu)(tu)機(ji)、內(nei)燃式(shi)無(wu)氣(qi)(qi)噴(pen)(pen)噴(pen)(pen)涂(tu)(tu)機(ji)等(deng)多種。根(gen)據不同(tong)的(de)噴(pen)(pen)涂(tu)(tu)工(gong)藝，選擇不同(tong)的(de)噴(pen)(pen)涂(tu)(tu)方式(shi)，智能(neng)噴(pen)(pen)涂(tu)(tu)機(ji)器人應用(yong)是未(wei)來發展的(de)趨(qu)勢。
機器人自動(dong)噴砂的優(you)勢
1. 根據市場需求，在未來將緊密結合工業(ye)(ye)機器人技術(shu)，大力提高(gao)噴砂機的自動化、智能化程度(du)，以解(jie)放勞(lao)動力，提高(gao)生產率為(wei)核心，降低(di)企業(ye)(ye)的生產成本為(wei)目的，加速表面處理(li)行業(ye)(ye)在中國工業(ye)(ye)4.0時(shi)代全(quan)面(mian)布局。
2. 采用機器人(ren)替代(dai)人(ren)工(gong)噴(pen)砂(sha)作業，具(ju)有自動(dong)化、高效率、運(yun)行穩定(ding)、噴(pen)砂(sha)精度(du)高、安全等優點。在艱苦危險的(de)手工(gong)噴(pen)砂(sha)逐漸被自動(dong)噴(pen)砂(sha)技術替代(dai)的(de)今天，機器人(ren)噴(pen)砂(sha)房清理方案已是大勢所趨。
3. 自動(dong)(dong)化：輸入(ru)工(gong)件代碼(ma)后機器(qi)人可自動(dong)(dong)識別各(ge)種(zhong)規格的工(gong)件并(bing)自動(dong)(dong)完成噴砂作業，一次性(xing)完全覆(fu)蓋，無需(xu)人工(gong)輔助(zhu)。
4. 高(gao)效(xiao)率(lv)：噴砂(sha)清(qing)理機器人(ren)(ren)可以不知疲倦的(de)工(gong)(gong)作(zuo)，比(bi)傳(chuan)統的(de)手(shou)工(gong)(gong)噴砂(sha)效(xiao)率(lv)高(gao)出好(hao)多(duo)倍。以及在艱(jian)苦環境中的(de)不間(jian)斷運作(zuo)，造就了噴砂(sha)清(qing)理機器人(ren)(ren)大幅領先(xian)的(de)工(gong)(gong)作(zuo)效(xiao)率(lv)。
5. 橋架式噴砂機器人系(xi)統
6. 運行穩定：機(ji)器人采(cai)用編程控制，運行穩定。沒有手工噴砂疲倦、誤判、情緒(xu)等不穩定因素(su)。機(ji)器人設有防撞裝(zhuang)置，遇非正常碰撞時會(hui)自動(dong)停(ting)止復(fu)位、系統報警。
7. 噴砂精度(du)高(gao)：機器人靈敏度(du)高(gao)、運行穩定(ding)、重復路徑精準度(du)達0.1mm，遠非人(ren)工(gong)所能及(ji)。噴砂(sha)后工(gong)件(jian)的(de)表面(mian)質量十分理想(xiang)，具有很好的(de)清潔度(du)(du)(du)和(he)(he)粗糙(cao)度(du)(du)(du)，可以直接涂漆或進行其他處理。適(shi)當的(de)噴砂(sha)壓力，噴嘴(zui)離工(gong)件(jian)合適(shi)的(de)噴砂(sha)距離，和(he)(he)準確的(de)噴砂(sha)角度(du)(du)(du)都會直接影(ying)響粗糙(cao)度(du)(du)(du)和(he)(he)干凈度(du)(du)(du)。噴砂(sha)機器人(ren)采(cai)用(yong)最適(shi)合工(gong)件(jian)表面(mian)要求的(de)丸料和(he)(he)氣(qi)壓。噴嘴(zui)的(de)距離和(he)(he)角度(du)(du)(du)可以不斷調整來(lai)保(bao)證客戶高標(biao)準的(de)質量要求。
8. 安全 ：人工噴砂十(shi)分艱苦危(wei)險并有害健康。 操(cao)作(zuo)員要承受噪音，灰(hui)塵的(de)侵擾，身體也容(rong)易過(guo)度(du)勞累。如(ru)果處理大(da)件(jian)設備，還需要使用梯子和(he)工作(zuo)臺，工作(zuo)也變(bian)得非常危險。操(cao)作(zuo)員需要穿上(shang)沉重的(de)令人窒息的(de)防(fang)護罩來躲避每(mei)秒(miao)飛行速度(du)為200米的(de)(de)丸(wan)料的(de)(de)侵害。人(ren)(ren)工噴(pen)砂(sha)經常(chang)(chang)出現事故及工傷，生產也常(chang)(chang)常(chang)(chang)因此延遲。愿意從事這種既費力(li)又危險(xian)的(de)(de)工作(zuo)(zuo)的(de)(de)人(ren)(ren)越來越少，人(ren)(ren)員調動十分頻(pin)繁。噴(pen)砂(sha)機器(qi)(qi)人(ren)(ren)就能解決上述的(de)(de)所有(you)問題。操作(zuo)(zuo)員手動操作(zuo)(zuo)機器(qi)(qi)人(ren)(ren)時，坐在設有(you)空調的(de)(de)人(ren)(ren)性化的(de)(de)操作(zuo)(zuo)艙內，通過操縱桿控制機器(qi)(qi)人(ren)(ren)。機器(qi)(qi)人(ren)(ren)自動清理工件時，操作(zuo)(zuo)員只(zhi)需在噴(pen)砂(sha)房外(wai)的(de)(de)控制室里監控機器(qi)(qi)人(ren)(ren)即可(ke)。
杰瑞斯智能噴涂機器人