工程機(ji)械(xie)防腐噴漆噴鋅(xin)機(ji)器人(ren)智能噴涂機器人系統(tong)結構與噴涂優點
一、自動噴(pen)涂機器人系統結(jie)構
1、對于(yu)空氣噴槍(qiang)和靜電轉杯(bei)噴涂(tu)(tu)，自動(dong)噴涂(tu)(tu)機(ji)器人可以直接修改噴漆量、霧化(hua)控制壓力、噴涂(tu)(tu)范圍控制壓力等噴涂(tu)(tu)參數，大(da)大(da)提高了噴涂(tu)(tu)過程(cheng)控制的(de)效率。
2、從安全、可靠、高效的角度設(she)計(ji)了自動噴涂機(ji)器(qi)人控(kong)制器(qi)。內部模塊化設(she)計(ji)結(jie)構，使功能升(sheng)級(ji)和(he)維護更加方便。對于噴霧應用，內部有一(yi)個垂直空氣(qi)凈化控(kong)制模塊，其(qi)示教面(mian)板也是防爆(bao)的。
3、自(zi)動噴涂(tu)機器人的噴涂(tu)控制(zhi)柜通(tong)過(guo)標(biao)準模(mo)擬輸(shu)出模(mo)塊控制(zhi)噴射量、噴射范圍、霧化等噴涂(tu)參數(shu)
4、 自動噴涂機器人閉(bi)環控制系統能自動調節流(liu)量，提供穩定(ding)的(de)液體流(liu)量和良好的(de)最終(zhong)質量。集(ji)成微動變色閥減少(shao)了(le)變色時間和浪費。
5、所(suo)設(she)(she)計的自動噴(pen)(pen)涂(tu)機器(qi)人噴(pen)(pen)涂(tu)應(ying)用軟件可以靈活地應(ying)用于工作程序中。預設(she)(she)的噴(pen)(pen)涂(tu)參數包括(kuo)噴(pen)(pen)漆(qi)量、霧化控制(zhi)壓力(li)和噴(pen)(pen)涂(tu)幅(fu)度控制(zhi)壓力(li)。利(li)用該功(gong)能，可以在(zai)不需(xu)要(yao)輸送鏈實際(ji)運行的情況(kuang)下對在(zai)線跟(gen)蹤程序進行測試(shi)，從(cong)而提(ti)高教(jiao)學效率。
6、智能噴涂(tu)(tu)機器人基本配置如(ru)下：機器人本體(ti)，自(zi)(zi)動(dong)噴涂(tu)(tu)工藝控制系(xi)統(tong)，自(zi)(zi)動(dong)噴控系(xi)統(tong)，供漆系(xi)統(tong)，涂(tu)(tu)料自(zi)(zi)動(dong)配比混合(he)系(xi)統(tong)，PLC控制系(xi)統(tong)，同步跟(gen)蹤系(xi)統(tong)，工件自(zi)(zi)動(dong)識別系(xi)統(tong)，機器人自(zi)(zi)動(dong)調(diao)用程序，自(zi)(zi)動(dong)清(qing)洗自(zi)(zi)動(dong)換(huan)色功(gong)能，安(an)全互(hu)鎖控制，周邊配套安(an)裝設(she)備，機器人地軌(gui)移動(dong)滑臺，自(zi)(zi)動(dong)噴涂(tu)(tu)旋轉臺，靜電噴槍或者靜電旋杯(bei)等主要硬件配置。
二、采用(yong)自動噴涂機(ji)器人(ren)噴涂優勢
1、柔性大(da)(da)、工作(zuo)范圍大(da)(da)大(da)(da)；
2、提高噴涂質量和材料利(li)用率(lv)；
3、易(yi)于操作和維護，可離線編程，大(da)大(da)的縮短(duan)現(xian)場調試時(shi)間；
4、設備利用(yong)率高。噴涂(tu)(tu)機器(qi)(qi)人(ren)(ren)的利用(yong)率可(ke)(ke)達90%-95%。該自(zi)動噴涂(tu)(tu)機器(qi)(qi)人(ren)(ren)具有精度(du)高、靈活性好、智能化(hua)等優(you)點。另外，在機器(qi)(qi)人(ren)(ren)涂(tu)(tu)裝過程中(zhong)，可(ke)(ke)以(yi)對機器(qi)(qi)人(ren)(ren)進行檢測、控制、優(you)化(hua)、調度(du)、管理(li)和決策，從而提高產(chan)量，提高質量，降低成本，減少資源(yuan)消耗和環境污染。同時，也是工業自(zi)動化(hua)水(shui)平的高體現。
三、涂裝(zhuang)常見噴涂工藝有以下幾(ji)種：
1、輥涂
輥(gun)(gun)涂(tu)(tu)是(shi)以轉(zhuan)輥(gun)(gun)作(zuo)涂(tu)(tu)料的載體(ti)，涂(tu)(tu)料在(zai)轉(zhuan)輥(gun)(gun)表(biao)面形成一定厚度的濕膜，然(ran)后借助轉(zhuan)輥(gun)(gun)在(zai)轉(zhuan)動(dong)過程中與(yu)被涂(tu)(tu)物接觸，將涂(tu)(tu)料涂(tu)(tu)敷在(zai)被涂(tu)(tu)物的表(biao)面。輥(gun)(gun)涂(tu)(tu)適(shi)用于(yu)平面狀的被涂(tu)(tu)物，廣泛(fan)應(ying)用于(yu)金屬板、膠(jiao)合板、布與(yu)紙的涂(tu)(tu)裝(zhuang)，特別(bie)適(shi)用于(yu)金屬卷材(cai)涂(tu)(tu)裝(zhuang)。
2、空(kong)氣噴涂（噴槍加(jia)壓(ya)縮空(kong)氣）
空(kong)氣噴涂(tu)是(shi)(shi)目前油(you)漆(qi)涂(tu)裝施工中采用得比較廣(guang)泛的(de)(de)一(yi)種(zhong)涂(tu)飾工藝。空(kong)氣噴涂(tu)是(shi)(shi)利(li)用壓縮空(kong)氣的(de)(de)氣流(liu)，流(liu)過噴槍噴嘴孔(kong)形成(cheng)(cheng)(cheng)負(fu)壓，負(fu)壓使漆(qi)料從(cong)吸管吸入，經噴嘴噴出，形成(cheng)(cheng)(cheng)漆(qi)霧，漆(qi)霧噴射到(dao)被涂(tu)飾零(ling)部件表面上形成(cheng)(cheng)(cheng)均(jun)勻的(de)(de)漆(qi)膜。
3、靜電噴(pen)涂
靜(jing)(jing)電(dian)噴(pen)(pen)(pen)(pen)涂(tu)(tu)分液體(ti)靜(jing)(jing)電(dian)噴(pen)(pen)(pen)(pen)涂(tu)(tu)，粉末(mo)靜(jing)(jing)電(dian)噴(pen)(pen)(pen)(pen)涂(tu)(tu)，其(qi)原(yuan)理(li)是(shi)利用高(gao)(gao)壓(ya)靜(jing)(jing)電(dian)電(dian)場使帶負電(dian)的涂(tu)(tu)料(liao)微粒沿(yan)著電(dian)場相反的方向定向運動(dong)(dong)，并將涂(tu)(tu)料(liao)微粒吸附(fu)在工件表面的一種(zhong)噴(pen)(pen)(pen)(pen)涂(tu)(tu)方法。靜(jing)(jing)電(dian)噴(pen)(pen)(pen)(pen)涂(tu)(tu)設(she)備由噴(pen)(pen)(pen)(pen)槍(qiang)(qiang)、噴(pen)(pen)(pen)(pen)杯以及靜(jing)(jing)電(dian)噴(pen)(pen)(pen)(pen)涂(tu)(tu)高(gao)(gao)壓(ya)電(dian)源等(deng)組成(cheng)。液體(ti)靜(jing)(jing)電(dian)噴(pen)(pen)(pen)(pen)槍(qiang)(qiang)分手(shou)動(dong)(dong)水(shui)性、油(you)(you)(you)性靜(jing)(jing)電(dian)噴(pen)(pen)(pen)(pen)槍(qiang)(qiang)，自動(dong)(dong)水(shui)性、油(you)(you)(you)性靜(jing)(jing)電(dian)噴(pen)(pen)(pen)(pen)槍(qiang)(qiang)，水(shui)性、油(you)(you)(you)性自動(dong)(dong)靜(jing)(jing)電(dian)旋杯霧化(hua)器等(deng)，供漆(qi)系統(tong)(tong)一般分低壓(ya)涂(tu)(tu)料(liao)輸送壓(ya)力桶或者隔膜泵(beng)，高(gao)(gao)壓(ya)柱塞泵(beng)供漆(qi)系統(tong)(tong)，涂(tu)(tu)料(liao)自動(dong)(dong)配比混(hun)合系統(tong)(tong)，自動(dong)(dong)換(huan)色控(kong)制(zhi)系統(tong)(tong)，杯頭自動(dong)(dong)清洗控(kong)制(zhi)系統(tong)(tong)，精密流量(liang)閉環控(kong)制(zhi)系統(tong)(tong)，齒(chi)輪泵(beng)精密流量(liang)控(kong)制(zhi)系統(tong)(tong)等(deng)噴(pen)(pen)(pen)(pen)涂(tu)(tu)。
4、電泳噴涂(tu)
電(dian)泳(yong)涂裝(electro-coating)是利用外加電(dian)(dian)(dian)場使懸浮于(yu)(yu)電(dian)(dian)(dian)泳(yong)液中的顏料(liao)和樹脂(zhi)等微粒定(ding)向(xiang)遷移(yi)并(bing)沉積于(yu)(yu)電(dian)(dian)(dian)極(ji)之一(yi)(yi)的基底(di)表面的涂(tu)裝方法。電(dian)(dian)(dian)泳(yong)涂(tu)裝的原(yuan)理(li)(li)發(fa)明(ming)于(yu)(yu)是20世(shi)紀(ji)30年(nian)(nian)代(dai)末，但開發(fa)這(zhe)一(yi)(yi)技術并(bing)獲得工(gong)(gong)(gong)業(ye)應用是在1963年(nian)(nian)以后(hou)，電(dian)(dian)(dian)泳(yong)涂(tu)裝是近30年(nian)(nian)來(lai)發(fa)展起來(lai)的一(yi)(yi)種特(te)殊涂(tu)膜形成(cheng)(cheng)方法，是對水性(xing)涂(tu)料(liao)最具(ju)有實(shi)際(ji)意義的施工(gong)(gong)(gong)工(gong)(gong)(gong)藝(yi)(yi)(yi)。電(dian)(dian)(dian)泳(yong)工(gong)(gong)(gong)藝(yi)(yi)(yi)分為(wei)陽(yang)(yang)極(ji)電(dian)(dian)(dian)泳(yong)和陰(yin)(yin)極(ji)電(dian)(dian)(dian)泳(yong)。若(ruo)涂(tu)料(liao)粒子帶(dai)負電(dian)(dian)(dian)，工(gong)(gong)(gong)件(jian)為(wei)陽(yang)(yang)極(ji)，涂(tu)料(liao)粒子在電(dian)(dian)(dian)場力(li)作用下在工(gong)(gong)(gong)件(jian)沉積成(cheng)(cheng)膜稱為(wei)陽(yang)(yang)極(ji)電(dian)(dian)(dian)泳(yong)；反之，若(ruo)涂(tu)料(liao)粒子帶(dai)正電(dian)(dian)(dian)，工(gong)(gong)(gong)件(jian)為(wei)陰(yin)(yin)極(ji)，涂(tu)料(liao)粒子在工(gong)(gong)(gong)件(jian)上沉積成(cheng)(cheng)膜稱為(wei)陰(yin)(yin)極(ji)電(dian)(dian)(dian)泳(yong)電(dian)(dian)(dian)源涂(tu)裝工(gong)(gong)(gong)藝(yi)(yi)(yi)一(yi)(yi)般(ban)應用于(yu)(yu)汽車車身的前(qian)處理(li)(li)底(di)漆(qi)防銹(xiu)車身底(di)漆(qi)，全方位無死角(jiao)的一(yi)(yi)種電(dian)(dian)(dian)泳(yong)工(gong)(gong)(gong)藝(yi)(yi)(yi)，具(ju)有水溶(rong)性(xing)、無毒、易(yi)于(yu)(yu)自動化(hua)控制等特(te)點，迅速(su)在汽車、建材、五金(jin)、家電(dian)(dian)(dian)等行(xing)業(ye)得到廣泛的應用。
5、高壓(ya)無空氣(qi)噴涂
也稱無氣(qi)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)，是指使(shi)用(yong)高壓柱塞泵，直接將油漆(qi)(qi)(qi)加壓，形成高壓力的油漆(qi)(qi)(qi)，通過手(shou)動(dong)或(huo)者(zhe)自(zi)動(dong)噴(pen)(pen)(pen)(pen)(pen)槍噴(pen)(pen)(pen)(pen)(pen)出槍口形成霧化氣(qi)流作(zuo)用(yong)于(yu)(yu)物(wu)體表面（墻(qiang)面或(huo)木器(qi)面）的一(yi)種噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)方(fang)式(shi)。相對(dui)于(yu)(yu)有氣(qi)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)而言，漆(qi)(qi)(qi)面均勻，無顆粒感。由于(yu)(yu)與(yu)空氣(qi)隔(ge)絕，油漆(qi)(qi)(qi)干燥(zao)、干凈。無氣(qi)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)可(ke)用(yong)于(yu)(yu)高粘度油漆(qi)(qi)(qi)的施工，而且邊緣清晰，甚至(zhi)可(ke)用(yong)于(yu)(yu)一(yi)些有邊界要求(qiu)的噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)項目。比如：鋼箱橋梁防腐(fu)噴(pen)(pen)(pen)(pen)(pen)漆(qi)(qi)(qi)，輪(lun)船船舶的防腐(fu)噴(pen)(pen)(pen)(pen)(pen)漆(qi)(qi)(qi)，工程機(ji)械(xie)行業，橋梁鐵(tie)路墊(dian)板或(huo)者(zhe)減(jian)震支(zhi)座的防腐(fu)噴(pen)(pen)(pen)(pen)(pen)漆(qi)(qi)(qi)，根據機(ji)械(xie)類型，也分(fen)為氣(qi)動(dong)式(shi)無氣(qi)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)、電動(dong)式(shi)無氣(qi)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)、內燃式(shi)無氣(qi)噴(pen)(pen)(pen)(pen)(pen)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)等多(duo)種。根據不(bu)同的噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)工藝，選擇不(bu)同的噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)方(fang)式(shi)，智能噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)器(qi)人(ren)應用(yong)是未(wei)來發展(zhan)的趨(qu)勢。
杰瑞斯智能噴粉機器人