杰瑞斯智能噴(pen)(pen)涂機器人系統結(jie)構與噴(pen)(pen)涂優點
一、自動噴涂機(ji)器人(ren)系統結(jie)構
1、對于空氣(qi)噴槍(qiang)和靜(jing)電轉杯(bei)噴涂(tu)，自動噴涂(tu)機器(qi)人可以(yi)直接修改(gai)噴漆量、霧化控(kong)制(zhi)壓(ya)力、噴涂(tu)范(fan)圍控(kong)制(zhi)壓(ya)力等噴涂(tu)參數(shu)，大大提(ti)高了噴涂(tu)過程控(kong)制(zhi)的效率。
2、從(cong)安全、可靠、高(gao)效的(de)角度設計(ji)了自動噴(pen)涂機器人控制(zhi)器。內部模塊化設計(ji)結構，使功(gong)能(neng)升級(ji)和維護(hu)更(geng)加方(fang)便。對于噴(pen)霧應用(yong)，內部有一個垂(chui)直空氣凈化控制(zhi)模塊，其示教面板也是防爆的(de)。
3、自動噴(pen)涂機器人的噴(pen)涂控(kong)制(zhi)柜通過標準模擬輸出模塊控(kong)制(zhi)噴(pen)射量、噴(pen)射范圍、霧(wu)化等噴(pen)涂參數
4、自動(dong)噴涂機器人閉環控制系統能(neng)自動(dong)調(diao)節流量(liang)，提供穩(wen)定的液體流量(liang)和良好(hao)的最終質量(liang)。集成微動(dong)變色(se)閥(fa)減少了變色(se)時(shi)間(jian)和浪費。
5、所設計的自(zi)動(dong)噴(pen)涂機(ji)器人噴(pen)涂應用軟件可(ke)以靈(ling)活地應用于工作程(cheng)序中。預設的噴(pen)涂參數包(bao)括噴(pen)漆(qi)量(liang)、霧化控(kong)制壓力和噴(pen)涂幅度控(kong)制壓力。利用該功能，可(ke)以在不需要輸送鏈(lian)實際運行的情況下對在線跟蹤程(cheng)序進行測(ce)試(shi)，從(cong)而提高教(jiao)學效率(lv)。
6、智能(neng)噴(pen)(pen)(pen)涂(tu)機器人基本配置如下(xia)：機器人本體(ti)，自(zi)動(dong)噴(pen)(pen)(pen)涂(tu)工藝控(kong)制系(xi)統(tong)(tong)，自(zi)動(dong)噴(pen)(pen)(pen)控(kong)系(xi)統(tong)(tong)，供漆系(xi)統(tong)(tong)，涂(tu)料(liao)自(zi)動(dong)配比混合系(xi)統(tong)(tong)，PLC控(kong)制系(xi)統(tong)(tong)，同(tong)步跟蹤系(xi)統(tong)(tong)，工件自(zi)動(dong)識別系(xi)統(tong)(tong)，機器人自(zi)動(dong)調用程序，自(zi)動(dong)清洗自(zi)動(dong)換(huan)色(se)功能(neng)，安(an)全互鎖(suo)控(kong)制，周邊配套安(an)裝設備，機器人地(di)軌移動(dong)滑臺(tai)，自(zi)動(dong)噴(pen)(pen)(pen)涂(tu)旋轉臺(tai)，靜電噴(pen)(pen)(pen)槍或者靜電旋杯等(deng)主要硬件配置。
二、采用自動噴(pen)涂機器人噴(pen)涂優勢(shi)
1、柔(rou)性(xing)大(da)、工(gong)作范(fan)圍(wei)大(da)大(da)；
2、提高(gao)噴涂質量和(he)材(cai)料(liao)利用率；
3、易于操(cao)作和維護，可離線編程，大大的縮短現場(chang)調試時間；
4、設備利用率(lv)高(gao)。噴(pen)涂機(ji)器(qi)人(ren)的利用率(lv)可達90%-95%。該自動(dong)噴(pen)涂機(ji)器(qi)人(ren)具有精度高(gao)、靈活(huo)性(xing)好、智能(neng)化等優(you)點。另外，在(zai)機(ji)器(qi)人(ren)涂裝過程(cheng)中，可以對(dui)機(ji)器(qi)人(ren)進行檢測(ce)、控制、優(you)化、調度、管理和決策，從而提(ti)(ti)高(gao)產量，提(ti)(ti)高(gao)質(zhi)量，降低成本，減少(shao)資源消耗和環境污染。同(tong)時，也(ye)是工業自動(dong)化水平(ping)的高(gao)體(ti)現。
三(san)、涂(tu)裝常見噴涂(tu)工藝有(you)以下幾種：
1、輥涂
輥(gun)涂(tu)(tu)(tu)是以轉(zhuan)輥(gun)作涂(tu)(tu)(tu)料的(de)(de)載體，涂(tu)(tu)(tu)料在轉(zhuan)輥(gun)表面形(xing)成一定厚度的(de)(de)濕膜，然后借助轉(zhuan)輥(gun)在轉(zhuan)動過程中與(yu)被(bei)涂(tu)(tu)(tu)物(wu)(wu)接觸，將涂(tu)(tu)(tu)料涂(tu)(tu)(tu)敷在被(bei)涂(tu)(tu)(tu)物(wu)(wu)的(de)(de)表面。輥(gun)涂(tu)(tu)(tu)適(shi)用(yong)于(yu)(yu)平面狀的(de)(de)被(bei)涂(tu)(tu)(tu)物(wu)(wu)，廣(guang)泛應用(yong)于(yu)(yu)金屬板、膠合板、布與(yu)紙的(de)(de)涂(tu)(tu)(tu)裝，特別適(shi)用(yong)于(yu)(yu)金屬卷材涂(tu)(tu)(tu)裝。
2、空氣噴(pen)涂（噴(pen)槍加壓(ya)縮空氣）
空(kong)氣噴(pen)(pen)涂(tu)(tu)是(shi)目(mu)前油漆涂(tu)(tu)裝施工(gong)中采用(yong)得(de)比較廣泛的一種涂(tu)(tu)飾工(gong)藝。空(kong)氣噴(pen)(pen)涂(tu)(tu)是(shi)利用(yong)壓(ya)(ya)縮空(kong)氣的氣流，流過噴(pen)(pen)槍噴(pen)(pen)嘴(zui)孔形(xing)成(cheng)負(fu)(fu)壓(ya)(ya)，負(fu)(fu)壓(ya)(ya)使漆料從(cong)吸管吸入，經噴(pen)(pen)嘴(zui)噴(pen)(pen)出，形(xing)成(cheng)漆霧，漆霧噴(pen)(pen)射到被涂(tu)(tu)飾零部件表面(mian)上形(xing)成(cheng)均勻的漆膜。
3、靜電噴(pen)涂(tu)
靜(jing)電(dian)(dian)噴(pen)涂(tu)(tu)(tu)分液體靜(jing)電(dian)(dian)噴(pen)涂(tu)(tu)(tu)，粉末(mo)靜(jing)電(dian)(dian)噴(pen)涂(tu)(tu)(tu)，其原(yuan)理(li)是利用高(gao)(gao)壓(ya)靜(jing)電(dian)(dian)電(dian)(dian)場(chang)使(shi)帶(dai)負電(dian)(dian)的(de)涂(tu)(tu)(tu)料微粒沿著電(dian)(dian)場(chang)相反的(de)方(fang)向定向運動，并將涂(tu)(tu)(tu)料微粒吸附(fu)在工件表(biao)面的(de)一種噴(pen)涂(tu)(tu)(tu)方(fang)法。靜(jing)電(dian)(dian)噴(pen)涂(tu)(tu)(tu)設備由噴(pen)槍(qiang)、噴(pen)杯以及靜(jing)電(dian)(dian)噴(pen)涂(tu)(tu)(tu)高(gao)(gao)壓(ya)電(dian)(dian)源等組成。液體靜(jing)電(dian)(dian)噴(pen)槍(qiang)分手動水(shui)性、油性靜(jing)電(dian)(dian)噴(pen)槍(qiang)，自動(dong)(dong)水性、油性靜(jing)電噴(pen)槍(qiang)，水性、油性自動(dong)(dong)靜(jing)電旋杯霧化器等(deng)(deng)，供漆(qi)系(xi)(xi)統(tong)(tong)一般分低壓涂(tu)料輸(shu)送壓力(li)桶或(huo)者(zhe)隔(ge)膜泵，高(gao)壓柱塞泵供漆(qi)系(xi)(xi)統(tong)(tong)，涂(tu)料自動(dong)(dong)配比(bi)混(hun)合系(xi)(xi)統(tong)(tong)，自動(dong)(dong)換色(se)控(kong)制系(xi)(xi)統(tong)(tong)，杯頭(tou)自動(dong)(dong)清洗控(kong)制系(xi)(xi)統(tong)(tong)，精(jing)密流量閉環控(kong)制系(xi)(xi)統(tong)(tong)，齒輪泵精(jing)密流量控(kong)制系(xi)(xi)統(tong)(tong)等(deng)(deng)噴(pen)涂(tu)。
4、電泳噴涂(tu)
電(dian)泳涂裝(zhuang)(electro-coating)是利用外加電(dian)(dian)(dian)場(chang)使懸浮于(yu)電(dian)(dian)(dian)泳(yong)(yong)液(ye)中的(de)(de)(de)顏料和樹脂(zhi)等微粒(li)(li)(li)(li)定向遷(qian)移(yi)并沉(chen)積(ji)于(yu)電(dian)(dian)(dian)極(ji)(ji)之(zhi)一的(de)(de)(de)基底表面(mian)的(de)(de)(de)涂(tu)(tu)(tu)裝(zhuang)方法。電(dian)(dian)(dian)泳(yong)(yong)涂(tu)(tu)(tu)裝(zhuang)的(de)(de)(de)原理發明于(yu)是20世紀(ji)30年代末，但(dan)開(kai)發這一技術并獲得工(gong)(gong)業(ye)應用是在(zai)1963年以后，電(dian)(dian)(dian)泳(yong)(yong)涂(tu)(tu)(tu)裝(zhuang)是近(jin)30年來發展起來的(de)(de)(de)一種特殊涂(tu)(tu)(tu)膜(mo)形成(cheng)方法，是對水性涂(tu)(tu)(tu)料最具(ju)有實際意(yi)義的(de)(de)(de)施工(gong)(gong)工(gong)(gong)藝(yi)(yi)。電(dian)(dian)(dian)泳(yong)(yong)工(gong)(gong)藝(yi)(yi)分為陽(yang)極(ji)(ji)電(dian)(dian)(dian)泳(yong)(yong)和陰(yin)極(ji)(ji)電(dian)(dian)(dian)泳(yong)(yong)。若涂(tu)(tu)(tu)料粒(li)(li)(li)(li)子(zi)(zi)帶(dai)(dai)負(fu)電(dian)(dian)(dian)，工(gong)(gong)件(jian)為陽(yang)極(ji)(ji)，涂(tu)(tu)(tu)料粒(li)(li)(li)(li)子(zi)(zi)在(zai)電(dian)(dian)(dian)場(chang)力(li)作(zuo)用下在(zai)工(gong)(gong)件(jian)沉(chen)積(ji)成(cheng)膜(mo)稱為陽(yang)極(ji)(ji)電(dian)(dian)(dian)泳(yong)(yong)；反之(zhi)，若涂(tu)(tu)(tu)料粒(li)(li)(li)(li)子(zi)(zi)帶(dai)(dai)正電(dian)(dian)(dian)，工(gong)(gong)件(jian)為陰(yin)極(ji)(ji)，涂(tu)(tu)(tu)料粒(li)(li)(li)(li)子(zi)(zi)在(zai)工(gong)(gong)件(jian)上沉(chen)積(ji)成(cheng)膜(mo)稱為陰(yin)極(ji)(ji)電(dian)(dian)(dian)泳(yong)(yong)電(dian)(dian)(dian)源涂(tu)(tu)(tu)裝(zhuang)工(gong)(gong)藝(yi)(yi)一般應用于(yu)汽車(che)車(che)身的(de)(de)(de)前處理底漆(qi)(qi)防銹車(che)身底漆(qi)(qi)，全方位(wei)無死角的(de)(de)(de)一種電(dian)(dian)(dian)泳(yong)(yong)工(gong)(gong)藝(yi)(yi)，具(ju)有水溶(rong)性、無毒、易于(yu)自動化控制等特點，迅速在(zai)汽車(che)、建材、五金、家電(dian)(dian)(dian)等行業(ye)得到廣泛(fan)的(de)(de)(de)應用。
5、高壓(ya)無(wu)空氣噴涂
也(ye)稱無氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)，是(shi)指使用(yong)高壓柱塞(sai)泵(beng)，直接將(jiang)油(you)漆(qi)(qi)加壓，形成高壓力的(de)(de)(de)(de)油(you)漆(qi)(qi)，通過手動或者自動噴(pen)(pen)(pen)(pen)(pen)槍噴(pen)(pen)(pen)(pen)(pen)出槍口(kou)形成霧化氣(qi)(qi)流作用(yong)于物(wu)體表面（墻面或木器(qi)面）的(de)(de)(de)(de)一種噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)方式(shi)(shi)。相對于有氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)而言，漆(qi)(qi)面均勻，無顆粒感(gan)。由于與(yu)空氣(qi)(qi)隔絕，油(you)漆(qi)(qi)干燥、干凈。無氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)可用(yong)于高粘度(du)油(you)漆(qi)(qi)的(de)(de)(de)(de)施(shi)工，而且邊緣清晰(xi)，甚至可用(yong)于一些有邊界要求(qiu)的(de)(de)(de)(de)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)項目。比如：鋼箱橋(qiao)梁防(fang)腐噴(pen)(pen)(pen)(pen)(pen)漆(qi)(qi)，輪船船舶的(de)(de)(de)(de)防(fang)腐噴(pen)(pen)(pen)(pen)(pen)漆(qi)(qi)，工程機(ji)(ji)械(xie)行業，橋(qiao)梁鐵路墊板或者減(jian)震(zhen)支(zhi)座的(de)(de)(de)(de)防(fang)腐噴(pen)(pen)(pen)(pen)(pen)漆(qi)(qi)，根(gen)據機(ji)(ji)械(xie)類型，也(ye)分為氣(qi)(qi)動式(shi)(shi)無氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)(ji)、電(dian)動式(shi)(shi)無氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)(ji)、內燃式(shi)(shi)無氣(qi)(qi)噴(pen)(pen)(pen)(pen)(pen)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)(ji)等多種。根(gen)據不同(tong)的(de)(de)(de)(de)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)工藝，選擇不同(tong)的(de)(de)(de)(de)噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)方式(shi)(shi)，智能噴(pen)(pen)(pen)(pen)(pen)涂(tu)(tu)(tu)(tu)機(ji)(ji)器(qi)人應用(yong)是(shi)未來發展(zhan)的(de)(de)(de)(de)趨勢。
杰瑞斯智能噴涂機器人